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Climax BF-R, Operating Manual

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Climax BF-R Operating Manual Download Page 7

P/N 102823, Rev. 0

Page i

 TABLE OF CONTENTS

C

HAPTER

/S

ECTION

P

AGE

 

1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1

1.1

H

OW

 

TO

 

USE

 

THIS

 

MANUAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1

1.2

S

AFETY

 

ALERTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1

1.3

G

ENERAL

 

SAFETY

 

PRECAUTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

1.4

M

ACHINE

-

SPECIFIC

 

SAFETY

 

PRECAUTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

1.5

R

ISK

 

ASSESSMENT

 

AND

 

HAZARD

 

MITIGATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.6

R

ISK

 

ASSESSMENT

 

CHECKLIST

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.7

L

ABELS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

2

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

2.1

F

EATURES

 

AND

 

COMPONENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

2.2

C

ONTROLS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12

2.3

D

IMENSIONS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2.4

S

PECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

2.5

I

TEMS

 

REQUIRED

 

BUT

 

NOT

 

SUPPLIED

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

3

SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

3.1

R

ECEIPT

 

AND

 

INSPECTION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

3.2

M

ACHINE

 

ASSEMBLY

 

AND

 

RIGGING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

3.2.1

Assembling the collet/draw rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

3.2.2

Assembling the wedge set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

4

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

4.1

P

RE

-

OPERATION

 

CHECKS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

4.2

O

PERATION

 

CAUTIONS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

4.3

O

PERATION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

4.4

A

DJUSTING

 

FOR

 

ANOTHER

 

AXIAL

 

DEPTH

 

OF

 

CUT

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

4.5

D

ISASSEMBLY

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

5

MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33

5.1

M

AINTENANCE

 

CHECKLIST

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33

5.2

A

PPROVED

 

LUBRICANTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33

5.3

M

AINTENANCE

 

TASKS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

5.4

T

ROUBLESHOOTING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

6

STORAGE AND SHIPPING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

6.1

S

TORAGE

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

6.1.1

Short-term storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

6.1.2

Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

6.2

S

HIPPING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38

6.3

D

ECOMMISSIONING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38

Summary of Contents for BF-R

Page 1: ...BF R FLANGE FACER OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 102823 January 2022 Revision 0...

Page 2: ......

Page 3: ...nts or questions about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping ad...

Page 4: ...Page B BF R Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...P N 102823 Rev 0 Page C CE DOCUMENTATION...

Page 6: ...factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the l...

Page 7: ...ITEMS REQUIRED BUT NOT SUPPLIED 16 3 SETUP 17 3 1 RECEIPT AND INSPECTION 17 3 2 MACHINE ASSEMBLY AND RIGGING 17 3 2 1 Assembling the collet draw rod 20 3 2 2 Assembling the wedge set 21 4 OPERATION 2...

Page 8: ...Page ii BF R Operating Manual TABLE OF CONTENTS CONTINUED CHAPTER SECTION PAGE APPENDIX A ASSEMBLY DRAWINGS 39 APPENDIX B SDS 53...

Page 9: ...4 6 High range tool 28 4 7 Axial feed advanced and tool touching the workpiece 29 4 8 Star trip wheel tooth and trip ring 30 A 1 BF R assembly 40 A 2 BF R Boiler gun base unit assembly 1 P N 98894 41...

Page 10: ...Page iv BF R Operating Manual This page intentionally left blank...

Page 11: ...2 Lock collar component identification 18 3 3 Collar rotated and slots opposite identification 19 3 4 Cotter pin and other components identification 20 4 1 Flange and collet wedge identification 25 4...

Page 12: ...Page vi BF R Operating Manual This page intentionally left blank...

Page 13: ...to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the BF R before attempting to set it up or operate it 1 2 SAFETY ALERTS Pay careful attention to th...

Page 14: ...nd user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordance with the instructions and precaution...

Page 15: ...machine produces metal chips during operation Always wear eye protection when operating the machine Sound level This machine produces potentially harmful sound levels Hearing protection is required wh...

Page 16: ...tach directly to the workpiece itself or to an adjacent struc ture and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the str...

Page 17: ...ions to keep workers away from the identified fall paths I considered how this machine operates and identified the best placement for the controls cabling and the operator I evaluated and mitigated an...

Page 18: ...s For identification of location placement refer to Figure A 1 on page 88 and Figure A 2 on page 89 TABLE 1 4 BF R LABELS P N 59042 Warning label hand danger moving parts P N 78742 Warning label rotat...

Page 19: ...e making it ideal for use in the field Setup and operation may be handled by a single worker It weighs 25 lb 11 3 kg with a 2 51 mm collet installed The machine uses collets or wedges to attach the ma...

Page 20: ...LANGE FACING BODY SLIDE GIB TOOL SLIDE PNEUMATIC SWIVEL PNEUMATIC MOTOR PNEUMATIC MOTOR EXHAUST PNEUMATIC MOTOR AIR CONNECTION PNEUMATIC MOTOR TRIGGER CUTTING TOOL COTTER PIN COLLET WEDGE DRAW ROD COL...

Page 21: ...ber Component 1 Flange facing body 2 Slide gib 3 Tool slide 4 Cutting tool 5 Cotter pin 6 Collet wedge draw rod 7 Collet wedge shaft 8 Collet wedge 9 Pneumatic motor exhaust 10 Pneumatic motor 11 Pneu...

Page 22: ...FEED LOCK GEARBOX HOUSING DRAW RATCHET AXIAL FEED RATCHET FEED STAR WHEEL TRIP RING TRIPPER PIN 2 4 5 3 1 7 6 TABLE 2 2 BF R ID COMPONENTS 2 IDENTIFICATION Number Component 1 Feed star wheel 2 Axial...

Page 23: ...P N 102823 Rev 0 Page 11 FIGURE 2 4 ALIGNMENT GAUGE LOCATION 6 Tripper pin 7 Trip ring TABLE 2 2 BF R ID COMPONENTS 2 IDENTIFICATION Number Component ALIGNMENT GAUGE...

Page 24: ...m To start the machine squeeze the trigger To stop the machine release the trigger TABLE 2 3 BF R ID COMPONENTS 3 IDENTIFICATION Number Component 1 Gib adjusting screws 2 Slide gib 3 Feed screw 4 Slid...

Page 25: ...motor before making adjustments to the machine components Failure to disconnect the air supply hose may result in severe injury Emergency shutdown To immediately stop the machine release the motor tri...

Page 26: ...hows the machine and operating dimensions FIGURE 2 7 BF R DIMENSIONS 19 91 506 mm 22 10 561 mm 13 40 340 mm R4 44 R113 mm FULL SWING CLEARANCE R4 00 R102 mm WORKING CLEARANCE 12 06 306 mm TOOL ROTATIO...

Page 27: ...to 250 RMS Approximate finish pin 1 63 RMS 2 125RMS 4 250 RMS Tool feed rate 0 005 0 13 mm per pin Pins must be engaged at opposing positions for even resurfacing Maximum tool travel 1 500 38 1 mm Axi...

Page 28: ...let 23 lb 10 4 kg BF R weight with the collet installed 25 lb 11 3 kg Dimensions Radial tool clearance 4 000 101 6 mm Pneumatic motor Air power 0 9 HP 0 66 kW Air volume 38 CFM 1 1 M3 Min Air pressure...

Page 29: ...the shipping containers against the included invoice to make sure that all components have been shipped 3 Inspect all components for damage Contact CLIMAX immediately to report damaged or missing com...

Page 30: ...ft TABLE 3 1 COLLET SHAFT AND ALIGNMENT GAUGE IDENTIFICATION Number Component 1 Alignment gauge P N 100195 2 Collet shaft 3 Tapered end of collet wedge shaft TABLE 3 2 LOCK COLLAR COMPONENT IDEN TIFIC...

Page 31: ...Lock the alignment gauge onto the collet wedge shaft with the set screw on the lock collar 8 Remove the cotter pin from the tip of the collet wedge draw rod see Figure 3 4 TABLE 3 3 COLLAR ROTATED AND...

Page 32: ...install the cotter pin into the end of the collet wedge draw rod See Table 2 6 on page 15 for exact specifications 3 2 1 Assembling the collet draw rod Do the following to assemble the collet draw rod...

Page 33: ...ge set 1 Assemble the wedge sets by laying them on the flat side with the wedge guide grooves at the same ends 2 Place the springs through the holes and connect the spring ends to form a circle 3 Once...

Page 34: ...Page 22 BF R Operating Manual This page intentionally left blank...

Page 35: ...ne operation 4 Check that the machine is securely mounted to the workpiece 5 Check that air hoses are routed and secured to avoid tripping entangle ment damage from hot chips or other damage should an...

Page 36: ...ing head are sharp and can pose an injury hazard The exhaust ring on the air motor can be rotated 360 degrees Check this position before starting the tool to avoid spraying oil and air borne contamina...

Page 37: ...e collet or wedge in the flange ID by tighten ing the draw bolt clockwise TABLE 4 1 FLANGE AND COLLET WEDGE IDENTIFICATION Number Component 1 Flange to be machined 2 Collet wedge of machine TABLE 4 2...

Page 38: ...e tool holder in place 9 Use the trip wheel socket and ratchet to move the tool and confirm that it will machine the area required TABLE 4 3 AXIAL FEED LOCK AND RATCHET IDENTIFICATION Number Component...

Page 39: ...ET DRIVE CUTTING TOOL FEED STAR WHEEL TRIP WHEEL SOCKET TOOL SLIDE TOOL HOLDING SET SCREWS 2 3 1 4 5 6 TABLE 4 4 CUTTING TOOL INSTALLATION IDENTIFICATION Number Component 1 Tool holding set screws 2 T...

Page 40: ...rts with a piece of paper as described in Section on page 34 14 Advance the axial feed by rotating the axial feed ratchet clockwise until the tool touches the workpiece FIGURE 4 5 LOW RANGE TOOL FIGUR...

Page 41: ...iece using the trip wheel socket and ratchet and by rotating the start trip wheel counter clockwise three turns TABLE 4 6 AXIAL FEED ADVANCED IDENTIFICATION Number Component 1 Proximity of tool to wor...

Page 42: ...ming between the star trip wheel and trip pins The gibs are properly adjusted when the gib adjusting screws are tightened evenly and sufficiently to apply enough force onto the tool slide that it is d...

Page 43: ...y from the motor 2 Release the axial feed lock and adjust the axial feed counter clockwise 1 turn 3 Using the feed wheel socket and ratchet return the tool slide to the feed start area 4 Adjust the ax...

Page 44: ...ly in the ID TIP If the collet does not release use palm of hand or a rubber mallet to strike the side of the tool gearbox housing or the draw bolt to release the collet wedges NOTICE Do not use a har...

Page 45: ...k the quality of the inserts installed on the tool holder Replace as necessary Check the inline lubricator for the oil level using the sight gauge Check that the inline lubricator is properly oiling t...

Page 46: ...ockwise to increase the oil feed 5 4 TROUBLESHOOTING This section is intended to help you solve basic machine performance problems For serious maintenance or if you have questions on the following pro...

Page 47: ...bit Increase the feed rate Change the depth of cut Machine is unstable Tighten all clamps and hardware Provide additional support Flange facing body will not rotate Decrease the cutting depth of cut...

Page 48: ...Page 36 BF R Operating Manual This page intentionally left blank...

Page 49: ...ollowing for short term storage three months or less 1 Retract the tool head from the workpiece 2 Remove the tooling 3 Remove the collet wedges from the machine 4 Remove hoses 5 Remove the machine fro...

Page 50: ...s original shipping container 6 3 DECOMMISSIONING To decommission the BF R prior to disposal remove the drive assembly from the RDU and dispose of the drive assembly separately from the rest of the ma...

Page 51: ...LANGE FACER ATTACHMENT ASSEMBLY 1 P N 100237 44 FIGURE A 6 BF R FLANGE FACER ATTACHMENT ASSEMBLY 2 P N 100237 45 FIGURE A 7 BF R FLANGE FACER ATTACHMENT ASSEMBLY PARTS LIST P N 100237 46 FIGURE A 8 BF...

Page 52: ...22 24 5 X 18 0 X 9 0 MS BG50 BF 94900 1 1 ASSY BF BOILER GUN PNUMATIC DRIVE FLANGE FACING 98866 1 2 ASSY BF FLANGE FACER ATTACHMENT 100237 1 3 BG38 FULL RANGE OF COLLETS 5 8 3 BG38CP 1 4 ASSY TOOLKIT...

Page 53: ...P N 102823 Rev 0 Page 41 FIGURE A 2 BF R BOILER GUN BASE UNIT ASSEMBLY 1 P N 98894 3 11 10 3 6 8...

Page 54: ...Page 42 BF R Operating Manual FIGURE A 3 BF R BOILER GUN BASE UNIT ASSEMBLY 2 P N 98894 9 1 1 13 4 17 16 13 18 5 15 14 7 12 2...

Page 55: ...YE EAR MANUAL PROTECTION 1 3 8 X 2 3 4 87271 1 6 BEARING THRUST MODIFIED 31MM X 47MM X 11MM 94883 1 7 LABEL H S LOGO 1 875 X 1 000 100199 1 8 HOUSING BF 100336 1 9 WRENCH 5 8 HEX 23081119900 1 10 WREN...

Page 56: ...Page 44 BF R Operating Manual FIGURE A 5 BF R FLANGE FACER ATTACHMENT ASSEMBLY 1 P N 100237 19 20 26 26 20 8 7 1 5 25 26 3 18 9 2 24 30 11 10 4...

Page 57: ...P N 102823 Rev 0 Page 45 FIGURE A 6 BF R FLANGE FACER ATTACHMENT ASSEMBLY 2 P N 100237 HEAD ASSY SCALE 1 2 6 3 3 12 21 4 17 4 22 14 13 4 27 15 16...

Page 58: ...RIVE 4001012 1 10 WRENCH HEX 5 32 X 6 T HANDLE 4001019 1 11 BF FLANGE FACER BODY ONLY BF005210 1 12 FEED SCREW BRACKET BF005214 BF005214 1 13 BFF FEED SCREW 5 5 L BF005216 1 14 TRIP WHEEL BF005218 1 1...

Page 59: ...8 BF R ALIGNMENT GAUGE ASSEMBLY P N 100195 PARTS LIST DESCRIPTION P N QTY ITEM ALIGNMENT GAGE BF005237 1 1 ALIGNMENT GAGE COLLAR BF005238 1 2 CRESENT RING 1 125 BF005239 1 3 SCREW 5 16 18 X 1 2 SSS B...

Page 60: ...34 1 9 ASSY B COLLET 1 3 8 5 DEGREE BC1 38 1 10 ASSY B COLLET 1 5 8 5 DEGREE BC1 58 1 11 ASSY B COLLET 1 7 8 5 DEGREE BC1 78 1 12 ASSY B COLLET 2 5 DEGREE BC2 1 13 ASSY B COLLET 2 1 2 5 DEGREE BC2 12...

Page 61: ...R 19297 1 1 LABEL ROUND 3 4 OIL FLUID 95056 1 2 LABEL ROUND 3 4 FILTER 95087 1 3 ASSY HOSE 7094 1 2 ID X 1 2 NPTM X 1 2 NPTM X 72 2152030 1 4 LUBRICATOR INLINE 1 2 NPTF X 1 2 NPTF HS50512 1 5 FTG NIPP...

Page 62: ...CML3460 FOR BF R 93084 1 1 KEY WOODRUFF MODIFIED 3 16 X 740 94902 1 2 SWIVEL DOUBLE AIR 1 2 NPTM X 1 2 NPTF 98855 1 3 ASSY BASE UNIT BF BOILER GUN TUBE BEVELER FLANGE FACING 98894 1 4 GEAR BEVEL 9 TO...

Page 63: ...X 5 8 SQ BOTH ENDS 911 0005 1 2 SNAP RING 11 16 ID X 042 TH 921 1001 4 3 COTTER PIN 3 32 X 1 2 923 1001 2 4 RING SNAP 1 OD 10534 4 5 SCREW 10 32 X 3 4 SHCS 11676 3 6 SCREW 8 32 X 3 4 SHCS 12438 3 7 S...

Page 64: ...Page 52 BF R Operating Manual This page intentionally left blank...

Page 65: ...P N 102823 Rev 0 Page 53 APPENDIX B SDS Contact CLIMAX for the current Safety Data Sheets...

Page 66: ...Page 54 BF R Operating Manual This page intentionally left blank...

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