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General Information

Inspection

 - Upon receipt of the equipment, carefully 

check the shipment against the bill of lading. Make sure 
all units have been received. Inspect the packaging of 
each unit, and inspect each unit for damage. Insure that 
the carrier makes proper notation of any shortages or 
damage on all copies of the freight bill and completes a 
common carrier inspection report. Concealed damage 
not discovered during unloading must be reported to 
the carrier within 15 days of receipt of shipment. If not 
fi led within 15 days, the freight company can deny the 
claim without recourse. Note: It is the responsibility of the 
purchaser to fi le all necessary claims with the carrier. Notify 
your equipment supplier of all damage within fi fteen (15) 
days of shipment.

Storage

 - Equipment should be stored in its original 

packaging in a clean, dry area. Store units in an upright 
position at all times. Stack units a maximum of 3 units high.

Unit Protection

 - Cover units on the job site with either 

the original packaging or an equivalent protective covering. 
Cap the open ends of pipes stored on the job site. In areas 
where painting, plastering, and/or spraying has not been 
completed, all due precautions must be taken to avoid 
physical damage to the units and contamination by foreign 
material. Physical damage and contamination may prevent 
proper start-up and may result in costly equipment clean-up.

Examine all pipes, fi ttings, and valves before installing 
any of the system components. Remove any dirt or debris 
found in or on these components.

Pre-Installation

 - Installation, Operation, and 

Maintenance instructions are provided with each unit. 
Horizontal equipment is designed for installation 
above false ceiling or in a ceiling plenum. Other unit 
confi gurations are typically installed in a mechanical 
room. The installation site chosen should include 
adequate service clearance around the unit. Before unit 
start-up, read all manuals and become familiar with the 
unit and its operation. Thoroughly check the system 
before operation. Make sure wall behind the unit is fl at 
and smooth.

Prepare units for installation as follows:

1.   Compare the electrical data on the unit nameplate 

with ordering and shipping information to verify that 
the correct unit has been shipped.

2.   Keep the cabinet covered with the original packaging 

until installation is complete and all plastering, 
painting, etc. is fi nished.

3.   Verify refrigerant tubing is free of kinks or dents and 

that it does not touch other unit components.

4.   Inspect all electrical connections. Connections must 

be clean and tight at the terminals.

CAUTION! 

DO NOT store or install units in corrosive 

environments or in locations subject to temperature or 
humidity extremes (e.g., attics, garages, rooftops, etc.). 
Corrosive conditions and high temperature or humidity can 
signifi cantly reduce performance, reliability, and service life. 
Always move and store units in an upright position. Tilting 
units on their sides may cause equipment damage.

 

CAUTION!

 

 

CAUTION!

 

CAUTION! 

CUT HAZARD - Failure to follow this caution may 

result in personal injury. Sheet metal parts may have sharp 
edges or burrs. Use care and wear appropriate protective 
clothing, safety glasses and gloves when handling parts and 
servicing heat pumps.

Summary of Contents for TRC09 Series

Page 1: ...pplications 14 Ground Loop Heat Pump Applications 15 Ground Water Heat Pump Applications 16 Water Quality Standards 18 Electrical Line Voltage 19 Electrical Low Voltage 22 TRC Series Wiring Diagram Ma...

Page 2: ...CLIMATEMA STE R WATE R S OURCE H E A T P UMP S Consoles Rev 08 24 15 2 ClimateMaster Water Source Heat Pumps This Page Intentionally Left Blank...

Page 3: ...oil w Extended Range Insulation 1 2 3 S Standard None S F M Motorized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valv...

Page 4: ...RCUIT OPTIONS 09 12 15 18 SERIES UNIT SIZE Size TRC06 TRC09 TRC12 TRC15 TRC18 1 5 2 0 2 5 3 0 3 5 0 095 0 126 0 158 0 189 0 221 2 0 2 5 3 0 3 5 4 0 0 126 0 158 0 189 0 221 0 252 US GPM LPS US GPM LPS...

Page 5: ...and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of the equipment DANGER Indicates an immediate hazardous situation w...

Page 6: ...tem components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is design...

Page 7: ...6 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5...

Page 8: ...mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Cabinet Size Bottom Return Std 5 127 Base W x H x D In mm 48 x 26 x 12 1219 x 660 x 305 54 x 26 x 12 1372 x 660 x 305 Front Return...

Page 9: ...e for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joint fittings at one end...

Page 10: ...correctly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause block...

Page 11: ...DWHU RQQHFWLRQV 2 RSSHU 37 RU 037 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 HIW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 RQGHQVDWH FWLRQV 2 25 57 Q 2...

Page 12: ...UDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 5LJKW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW RPSUHVVRU FFHVV 3DQHO RQWURO R 1 84 47 RQGHQVDWH RQGHQVDWH 9LQ O RVH 2SWLRQD 0RWRUL D...

Page 13: ...freeze is used in the loop insure that it is compatible with the Teflon tape or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench i...

Page 14: ...rop solenoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to op...

Page 15: ...le free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes It is the responsibility of the...

Page 16: ...or return water piping with water source heat pump products containing HFC 410A as system failures and property damage may result WARNING Use the appropriate scaling surface temperature for the appli...

Page 17: ...t pumps from the ground water and confine heat exchanger cleanings to one location and lessen maintenance Direct use of ground water may increase the frequency of heat pump maintenance and may shorten...

Page 18: ...NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and Erosion All 10 ppm of particles and a maxim...

Page 19: ...wer supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept ot...

Page 20: ...5 10 0 12 4 20 11 5 13 8 20 G 208 230 60 1 197 254 1 4 7 25 0 0 6 5 3 6 5 15 5 7 7 3 15 E 265 60 1 239 292 1 4 2 22 0 0 4 4 6 5 7 15 5 4 6 5 15 TRC15 G 208 230 60 1 197 254 1 5 6 30 0 0 8 6 4 7 8 15 7...

Page 21: ...ield installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the powe...

Page 22: ...flash U1 press up arrow and screen will change to U2 flashing Press and release mode button and on will flash To turn off push down arrow push up arrow to get back to on Press fan button to escape Fig...

Page 23: ...ed it has the correct number of heating and cooling stages Zone integrity must be maintained to efficiently control units or groups of units Unless zones of control are considered and accounted for ad...

Page 24: ...R410A 96B0292N03 LON ETL R410A 96B0292N04 MPC ETL R410A 96B0293N01 115 60 1 208 230 60 1 265 60 1 DXM ACO MCO ETL R410A 96B0293N02 REM ETL R410A 96B0293N03 LON ETL R410A 96B0293N04 MPC ETL R410A 96B0...

Page 25: ...onnection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable p...

Page 26: ...rying Field Configuration Options Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the DXM control Water coil low temperature limit sett...

Page 27: ...tings On Stage 1 Off Stage 2 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode Y1 is th...

Page 28: ...se 2 quick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the l...

Page 29: ...ill flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM CONTROLS Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM con...

Page 30: ...IT ENTERING WATER MIN MAX 40 120 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires...

Page 31: ...ther equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut off the circul...

Page 32: ...oper pH promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water v...

Page 33: ...noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the lowest setting Plac...

Page 34: ...10 6 12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling Full Load Heating Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Super heat Sub cooling Water Temp...

Page 35: ...36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 2...

Page 36: ...g checks and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return...

Page 37: ...nditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan moto...

Page 38: ...lope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find a...

Page 39: ...strictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjust to proper flow rate X...

Page 40: ...5 68 7 21 7 1 1 6 6 36 6 7 36 6 7 5 2 3 7 1 48 1 3 16 21 9 9 5 2 36 6 7 36 6 7 7 5 1 7 5 287 36 36 7 5 1 7 5 287 36 36 8VH IRU ZDWHU IRU DQWLIUHH H 7 5 5 5 6 6 1 3 6 1625 3 16 21 9 9 7 5 5 5 3 6 6 1 2...

Page 41: ...or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repla...

Page 42: ...nce as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savings in sam...

Page 43: ...TH E SMA RT SO LUT I ON FOR E NE RG Y E FFI CIENCY Consoles Rev 0 8 24 1 5 43 climatemaster com Notes...

Page 44: ...ing Conditions 12 02 08 TRC CCE Wiring Diagrams Consolidated 12 02 08 TRC Piping Connection Diagrams Added 09 09 08 Pressure Testing Note Updated 06 30 08 Shut Off Valve Note Added to Piping Connectio...

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