ClimateMaster TRC09 Series Installation Operation & Maintenance Download Page 23

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

Consoles

R e v. :   0 8 / 2 4 / 1 5

23

c l i m a t e m a s t e r. c o m

Wire Size

Maximum Wire Length*

18-Gauge

75 feet [22m]

16-Gauge

125 feet [38m]

14-Gauge

200 feet [60 m]

Figure 7a: Wiring for multiple units to be controlled 
from 1 thermostat

Thermostat Installation -

 The thermostat should be 

located on an interior wall in a larger room, away from 
supply air drafts. DO NOT locate the thermostat in areas 
subject to sunlight, drafts or on external walls. The wire 
access hole behind the thermostat may in certain cases 
need to be sealed to prevent erroneous temperature 
measurement. Position the thermostat back plate against 
the wall so that it appears level and so the thermostat wires 
protrude through the middle of the back plate. Mark the 
position of the back plate mounting holes and drill holes 
with a 3/16” (5mm) bit. Install supplied anchors and secure 
plate to the wall. Thermostat wire must be 18 AWG wire. 
Wire the appropriate thermostat as shown in Figure 7 to 
the low voltage terminal strip on the CXM or DXM control 
board.  Practically any heat pump thermostat will work with 
ClimateMaster units, provided it has the correct number of 
heating and cooling stages.

 

Zone integrity must be maintained to effi ciently control 
units or groups of units. Unless zones of control are 
considered and accounted for, adjacent units may operate 
in heating and cooling modes simultaneously, to prevent 
units with DXM can be wired per fi gure 7A.

*Length = Physical distance from thermostat to unit.

Table 6: Recommended Thermostat Wire Sizes

Figure 7: Typical Remote Thermostat Wiring

Thermostat

Connection to CXM Control

Compressor

Reversing Valve

Fan

24Vac Hot

24Vac Common

Fault LED

Y

O

G

R

C

L

Y

O

G

R

C

AL1

CXM

Optional Wall-Mounted Thermostat

TRC WSHP units (Model digit 8 is C, D, F, or K) are built 
with standard internal thermostat that has automatic 
changeover (ACO) confi guration. No external, fi eld-
installed low-voltage wiring is required. 

When desired, the unit can be furnished with a 24-volt 
control circuit which is fi eld-wired to a ClimateMaster-
supplied accessory remote thermostat.

Low-voltage wiring between the unit and the wall 
thermostat must comply with all applicable electrical codes 
(i.e., NEC and local codes), and be completed before the 
unit is installed.

 

Note: If ATA11U03 is used must jumper G and G2

CS

DXM

Unit

1

Connect thermostat to Unit 1 then 
jumper Com 1 (S to S and C to C) 
up to 6 units with twisted pair.

DXM

Unit

2-6

Thermostat

CS

Summary of Contents for TRC09 Series

Page 1: ...pplications 14 Ground Loop Heat Pump Applications 15 Ground Water Heat Pump Applications 16 Water Quality Standards 18 Electrical Line Voltage 19 Electrical Low Voltage 22 TRC Series Wiring Diagram Ma...

Page 2: ...CLIMATEMA STE R WATE R S OURCE H E A T P UMP S Consoles Rev 08 24 15 2 ClimateMaster Water Source Heat Pumps This Page Intentionally Left Blank...

Page 3: ...oil w Extended Range Insulation 1 2 3 S Standard None S F M Motorized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valv...

Page 4: ...RCUIT OPTIONS 09 12 15 18 SERIES UNIT SIZE Size TRC06 TRC09 TRC12 TRC15 TRC18 1 5 2 0 2 5 3 0 3 5 0 095 0 126 0 158 0 189 0 221 2 0 2 5 3 0 3 5 4 0 0 126 0 158 0 189 0 221 0 252 US GPM LPS US GPM LPS...

Page 5: ...and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of the equipment DANGER Indicates an immediate hazardous situation w...

Page 6: ...tem components Remove any dirt or debris found in or on these components Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is design...

Page 7: ...6 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5...

Page 8: ...mm 1 7 x 29 5 x 1 8 178 x 749 x 3 2 1 7 x 35 5 x 1 8 178 x 902 x 3 2 Cabinet Size Bottom Return Std 5 127 Base W x H x D In mm 48 x 26 x 12 1219 x 660 x 305 54 x 26 x 12 1372 x 660 x 305 Front Return...

Page 9: ...e for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joint fittings at one end...

Page 10: ...correctly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause block...

Page 11: ...DWHU RQQHFWLRQV 2 RSSHU 37 RU 037 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 HIW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 RQGHQVDWH FWLRQV 2 25 57 Q 2...

Page 12: ...UDWLRQ DWHU Q DWHU 2XW 1RWHV LPHQVLRQ UHGXFHG E ILWWLQJ LI VHOHFWHG 2 72 96 5LJKW DQG RQILJXUDWLRQ DWHU Q DWHU 2XW RPSUHVVRU FFHVV 3DQHO RQWURO R 1 84 47 RQGHQVDWH RQGHQVDWH 9LQ O RVH 2SWLRQD 0RWRUL D...

Page 13: ...freeze is used in the loop insure that it is compatible with the Teflon tape or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench i...

Page 14: ...rop solenoid valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to op...

Page 15: ...le free ground loops These instructions are recommendations only State provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes It is the responsibility of the...

Page 16: ...or return water piping with water source heat pump products containing HFC 410A as system failures and property damage may result WARNING Use the appropriate scaling surface temperature for the appli...

Page 17: ...t pumps from the ground water and confine heat exchanger cleanings to one location and lessen maintenance Direct use of ground water may increase the frequency of heat pump maintenance and may shorten...

Page 18: ...NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and Erosion All 10 ppm of particles and a maxim...

Page 19: ...wer supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept ot...

Page 20: ...5 10 0 12 4 20 11 5 13 8 20 G 208 230 60 1 197 254 1 4 7 25 0 0 6 5 3 6 5 15 5 7 7 3 15 E 265 60 1 239 292 1 4 2 22 0 0 4 4 6 5 7 15 5 4 6 5 15 TRC15 G 208 230 60 1 197 254 1 5 6 30 0 0 8 6 4 7 8 15 7...

Page 21: ...ield installed B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the powe...

Page 22: ...flash U1 press up arrow and screen will change to U2 flashing Press and release mode button and on will flash To turn off push down arrow push up arrow to get back to on Press fan button to escape Fig...

Page 23: ...ed it has the correct number of heating and cooling stages Zone integrity must be maintained to efficiently control units or groups of units Unless zones of control are considered and accounted for ad...

Page 24: ...R410A 96B0292N03 LON ETL R410A 96B0292N04 MPC ETL R410A 96B0293N01 115 60 1 208 230 60 1 265 60 1 DXM ACO MCO ETL R410A 96B0293N02 REM ETL R410A 96B0293N03 LON ETL R410A 96B0293N04 MPC ETL R410A 96B0...

Page 25: ...onnection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable p...

Page 26: ...rying Field Configuration Options Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the DXM control Water coil low temperature limit sett...

Page 27: ...tings On Stage 1 Off Stage 2 1 3 Thermostat type heat pump or heat cool DIP 1 3 provides selection of thermostat type Heat pump or heat cool thermostats can be selected When in heat cool mode Y1 is th...

Page 28: ...se 2 quick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the l...

Page 29: ...ill flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM CONTROLS Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM con...

Page 30: ...IT ENTERING WATER MIN MAX 40 120 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires...

Page 31: ...ther equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period shut off the circul...

Page 32: ...oper pH promotes longevity of hoses and fittings see Table 3 System flushing Verify that all hoses are connected end to end when flushing to insure that debris bypasses the unit heat exchanger water v...

Page 33: ...noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the lowest setting Plac...

Page 34: ...10 6 12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling Full Load Heating Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Super heat Sub cooling Water Temp...

Page 35: ...36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 18 2...

Page 36: ...g checks and data entries before the system is put into full operation Temperatures F or C Antifreeze __________________ Pressures PSIG or kPa Type __________________ Cooling Mode Heating Mode Return...

Page 37: ...nditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan moto...

Page 38: ...lope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricted Return Air Flow Find a...

Page 39: ...strictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjust to proper flow rate X...

Page 40: ...5 68 7 21 7 1 1 6 6 36 6 7 36 6 7 5 2 3 7 1 48 1 3 16 21 9 9 5 2 36 6 7 36 6 7 7 5 1 7 5 287 36 36 7 5 1 7 5 287 36 36 8VH IRU ZDWHU IRU DQWLIUHH H 7 5 5 5 6 6 1 3 6 1625 3 16 21 9 9 7 5 5 5 3 6 6 1 2...

Page 41: ...or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repla...

Page 42: ...nce as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savings in sam...

Page 43: ...TH E SMA RT SO LUT I ON FOR E NE RG Y E FFI CIENCY Consoles Rev 0 8 24 1 5 43 climatemaster com Notes...

Page 44: ...ing Conditions 12 02 08 TRC CCE Wiring Diagrams Consolidated 12 02 08 TRC Piping Connection Diagrams Added 09 09 08 Pressure Testing Note Updated 06 30 08 Shut Off Valve Note Added to Piping Connectio...

Reviews: