ClimateMaster LCU Series Installation, Operation & Maintenance Instructions Manual Download Page 9

Page 9

9. Freeze Protection for Water System: Verify

that freeze protection is provided for the outdoor
portion of the loop water system.  Inadequate
freeze protection can cause system operating
problems.

To avoid equipment damage, DO NOT leave system
filled in a building without heat during the winter
unless anti-freeze is added to system water.
Condenser coils never fully drain by themselves and
will freeze unless winterized with anti-freeze.

10. System Water Loop: Verify that all air is bled

from the system. Air in the system impedes unit
operation and causes corrosion in the system
piping.

11. Unit Filters: To avoid system damage, ensure

that the unit filter is clean.

12. Unit Fans: Manually rotate fans to assure free

rotation. Ensure that fans are properly secured to
the fan shaft. Do not lubricate fan motors on
start-up since they are lubricated at the factory.

13. System Control Center: To ensure control of

the temperature set-points for operation of the
system’s heat rejector and boiler, examine the
system control and alarm panel for proper
installation and operation.

14. Miscellaneous: Note any questionable aspects of

the installation.

1. Voltage: Ensure that voltage is within the

utilization range specifications of the unit
compressor and fan motor.

2. System Water Temperature: Ensure that it is

within an acceptable range to facilitate start-up.
(When conducting this check, also verify proper
heating and cooling set points.)

3. System Water pH: Verify system water acidity.

(pH = 7.5 or 8.5) Proper pH promotes the
longevity of hoses and heat exchangers.

4. System Flushing: Properly clean and flush

system periodically. Ensure that all supply and
return hoses are connected end-to-end to facilitate
system flushing and prevent fouling of the heat
exchanger by system water.

Water used in the system must be of potable
quality and clean of dirt, piping slag, and chemi-
cal cleaning agents.

5. Closed-Type Cooling Tower  or Open Tower

with Heat Exchanger: Check equipment for
proper temperature set points and operation.

6. Balanced Water Flow Rate to Heat Pump:

Verify the inlet and outlet water temperatures are
recorded as each heat pump unit is started. This
check will eliminate nuisance unit trip-outs
resulting from water velocities which are either
too low or too high; it can also prevent the
occurrence of erosive water flow rates.

7. Standby Pump: Verify that the standby pump is

properly installed and in operating condition.

8. System Controls: To ensure that no catastrophic

system failures occur, verify that system controls
are functioning and that the sequencing is correct.

SYSTEM CHECKOUT

When the installation is complete and the system is cleaned and flushed, follow the System Check-
out procedure outlined below:

!

CAUTION

Summary of Contents for LCU Series

Page 1: ...Installation Operation Maintenance Instructions Large Commercial Series Water Source Heat Pumps LCU Series...

Page 2: ...Installation 3 Location and Access 4 Installation 4 Installation of Supply and Return Piping 4 Condensate Piping 5 Sound Attenuation for Large Commercial Units 6 Electrical Wiring 6 Wall Mounted Therm...

Page 3: ...after it is removed Inspection Upon receipt of shipment at the job site carefully check the shipment against the bill of lading Make sure all units have been received Inspect the carton or crating of...

Page 4: ...vicing of the compressor and coils without removal of the unit 3 Provide an unobstructed path to the unit within the closet or mechanical room to enable removal of the unit if necessary 4 Provide acce...

Page 5: ...to avoid condensate pan overflow at initial start up DO NOT bend or kink supply lines or hoses Optional pressure rated hose assemblies designed specifically for use with ClimateMaster units are availa...

Page 6: ...hock open the power supply disconnect switch and secure it in an open position during installation Use only copper conductors for field installed electrical wiring Unit terminals are not designed to a...

Page 7: ...nt of 40 F with entering air at 40 F entering water at 40 F and with both air and water at the stated flow rates of ARI Standard 320 96 rating test for initial winter start up Notes 1 These are not no...

Page 8: ...e to equal the rate of bleed 7 Refill the system and add trisodium phosphate in a proportion of approximately one pound per 150 gallons of water Reset the boiler to raise the loop temperature to about...

Page 9: ...ystem Water Temperature Ensure that it is within an acceptable range to facilitate start up When conducting this check also verify proper heating and cooling set points 3 System Water pH Verify system...

Page 10: ...e imme diately after checking cooling cycle operation A time delay will prevent the compressor from re starting for approximately 5 minutes NOTE Large Commercial heat pump units are UNIT START UP WARN...

Page 11: ...ore than 10 of the values noted on the unit nameplate Maintain a log of amperage values to detect deterioration prior to compo nent failure When replacing the compressor contactor or lockout relay in...

Page 12: ...d source the air coil Grounding the condensate overflow signal from the controller causes a fault after 30 continuous seconds Over Under Voltage When the controller senses a voltage over 30Vac or unde...

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