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CXM Controls

Safety Features – CXM Control
The safety features below are provided to protect the 
compressor, heat exchangers, wiring and other components 
from damage caused by operation outside of design 
conditions.
Anti-short cycle protection: The control features a 5 minute 
anti-short cycle protection for the compressor.
Note: The 5 minute anti-short cycle also occurs at power up.
Random start: The control features a random start upon 
power up of 5-80 seconds.
Fault Retry: In Fault Retry mode, the Status LED begins 
slowly 

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 ashing to signal that the control is trying to recover 

from a fault input. The control will stage off the outputs and 
then “try again” to satisfy the thermostat input call. Once the 
thermostat input call is satis

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 ed, the control will continue on 

as if no fault occurred. If 3 consecutive faults occur without 
satisfying the thermostat input call, the control will go into 
“lockout” mode. The last fault causing the lockout will be 
stored in memory and can be viewed by going into test mode.  
Note:  FP1/FP2 faults are factory set at only one try.
Lockout: In lockout mode, the status LED will begin fast 

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 ashing. The compressor relay is turned off immediately. 

Lockout mode can be “soft” reset by turning off the 
thermostat (or satisfying the call). A “soft” reset keeps 
the fault in memory but resets the control.  A “hard” reset 
(disconnecting power to the control) resets the control and 
erases fault memory.
Lockout with emergency heat: While in lockout mode, if W 
becomes active (CXM), emergency heat mode will occur.  
High pressure switch: When the high pressure switch opens due 
to high refrigerant pressures, the compressor relay is de-energized 
immediately since the high pressure switch is in series with the 
compressor contactor coil. The high pressure fault recognition is 
immediate (does not delay for 30 continuous seconds before de-
energizing the compressor).

High pressure lockout code = 2

Example: 2 quick 

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 ashes, 10 sec pause, 2 quick 

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 ashes, 10 

sec. pause, etc.
Low pressure switch: The low pressure switch must be open 
and remain open for 30 continuous seconds during “on” cycle 
to be recognized as a low pressure fault. If the low pressure 
switch is open for 30 seconds prior to compressor power up it 
will be considered a low pressure (loss of charge) fault. The low 
pressure switch input is bypassed for the initial 120 seconds of a 
compressor run cycle.

Low pressure lockout code = 3

Water coil low temperature (FP1): The FP1 thermistor 
temperature must be below the selected low temperature limit 
setting for 30 continuous seconds during a compressor run 
cycle to be recognized as a FP1 fault. The FP1 input is bypassed 
for the initial 120 seconds of a compressor run cycle. FP1 is 
set at the factory for one try. Therefore, the control will go into 

lockout mode once the FP1 fault has occurred.

FP1 lockout code = 4

Air coil low temperature (FP2): The FP2 thermistor temperature 
must be below the selected low temperature limit setting for 
30 continuous seconds during a compressor run cycle to be 
recognized as a FP2 fault. The FP2 input is bypassed for the 
initial 120 seconds of a compressor run cycle. FP2 is set at the 
factory for one try. Therefore, the control will go into lockout 
mode once the FP2 fault has occurred.

FP2 lockout code = 5

Condensate over

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 ow: The condensate over

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 ow sensor 

must sense over

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 ow level for 30 continuous seconds to 

be recognized as a CO fault. Condensate over

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 ow will be 

monitored at all times.

CO lockout code = 6

Over/under voltage shutdown: An over/under voltage 
condition exists when the control voltage is outside the range 
of 18VAC to 31.5VAC. Over/under voltage shut down is a 
self-resetting safety. If the voltage comes back within range 
for at least 0.5 seconds, normal operation is restored. This is 
not considered a fault or lockout. If the CXM is in over/under 
voltage shutdown for 15 minutes, the alarm relay will close.

Over/under voltage shut down code = 7

Unit Performance Sentinel-UPS (patent pending): The UPS 
feature indicates when the heat pump is operating inef

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 ciently. 

A UPS condition exists when:
a)   In heating mode with compressor energized, FP2 is 

greater than 125°F [52°C] for 30 continuous seconds, or:

b)   In cooling mode with compressor energized, FP1 is 

greater than 125°F [52°C] for 30 continuous seconds, or:

c)  In cooling mode with compressor energized, FP2 is less 

than 40°F [4.5°C] for 30 continuous seconds. If a UPS 
condition occurs, the control will immediately go to UPS 
warning. The status LED will remain on as if the control 
is in normal mode. Outputs of the control, excluding LED 
and alarm relay, will NOT be affected by UPS. The UPS 
condition cannot occur during a compressor off cycle. 
During UPS warning, the alarm relay will cycle on and 
off. The cycle rate will be “on” for 5 seconds, “off” for 25 
seconds, “on” for 5 seconds, “off” for 25 seconds, etc.

UPS warning code = 8

Swapped FP1/FP2 thermistors: During test mode, the control 
monitors to see if the FP1 and FP2 thermistors are in the 
appropriate places. If the control is in test mode, the control 
will lockout, with code 9, after 30 seconds if:
a)   The compressor is on in the cooling mode and the FP1 

sensor is colder than the FP2 sensor, or:

b)   The compressor is on in the heating mode and the FP2 

sensor is colder than the FP1 sensor.

Swapped FP1/FP2 thermistor code = 9.

Diagnostic Features
The LED on the CXM board advises the technician of the 
current status of the CXM control. The LED can display either 
the current CXM mode or the last fault in memory if in test 
mode. If there is no fault in memory, the LED will 

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 ash Code 1 

(when in test mode). 

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R e s i d e n t i a l   S p l i t   U n i t s   -   6 0 H z   P u r o n

®

R e v. :   6   D e c . ,   2 0 1 1

Summary of Contents for 50YDS Series

Page 1: ...utdoor Compressor Section Only 29 30 Electrical Line Voltage 31 Electrical Power Wiring 32 Electrical HWG Wiring 32 Electrical Low Voltage Wiring 33 37 Thermostat Wiring 33 37 CXM Controls 38 40 Unit...

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Page 3: ...FNDJLQJ 5HYLVLRQ HYHO HDW FKDQJHU 2SWLRQV 6 6 WHQGHG 5DQJH 3XURQ 8OWUD LJK IILFLHQF 5HVLGHQWLDO 6SOLW 6HULHV 6 3 7 5 6 1 7 8 1 7 2SWLRQ 5HWXUQ LVFKDUJH LOWHU 1 121 121 121 0RWRU 121 XUUHQW 5HYLVLRQ LW...

Page 4: ...rant circuit oil will remain in the compressor To avoid leakage of compressor oil refrigerant lines of the compressor must be sealed after it is removed Safety Warnings cautions and notices appear thr...

Page 5: ...maximum of 3 units high Unit Protection Cover units on the job site with either the original packaging or an equivalent protective covering Cap the open ends of pipes stored on the job site In areas w...

Page 6: ...heat pumps are rated in the AHRI directory with a speci c indoor coil match GT PX and GT PE models are rated with Carrier Bryant FV4 or FE4 series variable speed air handlers as shown in Table 1a Othe...

Page 7: ...may be used as a 1 1 2 ton unit if locked into 1st stage operation only If PSC fan is used unit must be locked into either 1st or 2nd stage An ECM fan is required for two stage operation and for AHRI...

Page 8: ...43 28 27 0 27 28 43 47 35 39 43 32 36 37 28 32 32 24 26 27 750 61 49 39 55 43 33 48 37 27 41 29 20 33 21 17 0 04 27 27 28 24 25 25 21 22 22 18 18 18 15 15 15 950 74 60 48 67 53 40 59 45 33 50 35 25 3...

Page 9: ...room to make water electrical and line set connections Any access panel screws that would be dif cult to remove after the unit is installed should be removed prior to setting the unit Refer to Figure...

Page 10: ...ctions Residential Distributor Models Residential models utilize swivel piping ttings for water connections that are rated for 450 psi 3101 kPa operating pressure The connections have a rubber gasket...

Page 11: ...power and match the ow rate to the unit s requirements The pump speed selection switch is located on the pump s electrical box 50YPS026 and 038 units come standard with one circulator 50YPS049 and 064...

Page 12: ...ld be avoided due to their potential to leak in earth coupled applications A anged tting should be substituted P T plugs should be used so that ow can be measured using the pressure drop of the unit h...

Page 13: ...section for more details Loop static pressure will uctuate with the seasons Pressures will be higher in the winter months than during the cooling season This uctuation is normal and should be conside...

Page 14: ...ol 100 USP food grade Propylene Glycol Ethanol 25 38 29 21 25 25 16 22 20 10 15 14 Must not be denatured with any petroleum based product Fluid Volume gal liters per 100 30 meters Pipe Pipe Size Volum...

Page 15: ...prevent pump short cycling Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways depending on local building codes e g recharge well storm sewer drain...

Page 16: ...are installed with a factory or eld supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat...

Page 17: ...hloride nitrate and sulfate compounds All 0 5 ppm Maximum Maximum Allowable at maximum water temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250...

Page 18: ...essor Section Braze the line set to the service valve stubs as shown in Figure 9 Remove the schraeder cores and heat trap the valves to avoid overheating and damage On installations with long line set...

Page 19: ...il can act as an insulator on the wall of the coil tubing hindering proper heat transfer and thus reducing system ef ciency and capacity Another important reason to thoroughly ush the line set is remo...

Page 20: ...nit is operational follow steps F L F First start the existing R 22 system in the cooling mode and close the liquid line valve G Completely pump all existing R 22 refrigerant into the outdoor unit It...

Page 21: ...this case keeping the cylinder upright 14 Once the liquid refrigerant has been completely recovered switch the recovery machine to vapor recovery so that the R 22 vapor can be completely recovered IMP...

Page 22: ...the system Open the service valve fully counter clockwise so that the stem will backseat and prevent leakage through the schrader port while it is not in use Start unit in the heating mode and measure...

Page 23: ...efrigerant line liquid line just outside of the cabinet This location will be adequate for measurement in both modes unless a signi cant temperature drop in the liquid line is anticipated 2 Determine...

Page 24: ...al Split Add on Coil Fossil Fuel Furnace Installation Compressor Section TXV IN toward Compressor Section TXV IN toward Compressor Section Figure 11a Typical Split Air Handler Installation Insulated L...

Page 25: ...dy for charging Figure 12 Evacuation Graph Charging The System There are two methods of charging a refrigerant system One method is the total charge method where the volume of the system is determined...

Page 26: ...the 125 F set point versus the amount of heat that can be generated by the HWG when using the 150 F set point In a typical 50 gallon two element electric water heater the lower element should be turne...

Page 27: ...PLOY AN APPROVED ANTI SCALD VALVE PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED TO ALL HOT WATER OUTLETS AT A TEMPERATURE LEVEL...

Page 28: ...piping with no less than 3 8 10mm wall closed cell insulation 3 Open both shut off valves and make sure the tank drain valve is closed Water Tank Re ll 1 Close valve 4 Ensure that the HWG valves valv...

Page 29: ...stall the Add On HWG Kit Locate the HWG as close to the water heater as possible Install the lineset to the desuperheater valves in the outdoor compressor section and the refrigerant line connections...

Page 30: ...G Bypassed Valve Closed HWG Activated Control Board Circulator HWG Water Out HWG Refr Out HWG Refr In High Voltage HWG Water In Figure 16b Remote HWG Module Capacity Line Set Size 1 2 OD 5 8 OD 3 4 OD...

Page 31: ...208V or 230V WARNING To avoid possible injury or death due to electrical shock open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper co...

Page 32: ...e Wiring For Use with Outdoor Compressor Section Consult Electrical Table for wire and fuse size All power wiring per local code L2 L1 T2 T1 HWG Module Wiring For Outdoor Compressor Section The HWG mo...

Page 33: ...is packed inside the compressor section control box Low Water Temperature Cutout Selection The CXM control allows the eld selection of low water or water antifreeze solution temperature limit by clip...

Page 34: ...Electrical LowVoltage Wiring L2 L1 T2 T1 Low Voltage Connector Figure 22 GT PE Low Voltage Field Wiring Re s i d e n t ia l Split Units 60Hz Puron R ev 6 De c 2011 34...

Page 35: ...lications to limit water use during rst stage operation For example at 1 5 gpm ton 2 0 l m per kW a model 049 unit requires 6 gpm 23 l m for full load 2nd stage operation but only 4 gpm 15 l m during...

Page 36: ...correct number of heating and cooling stages Y2 Y1 G R C Y2 Y1 G R C TAH Air Handler T Stat ATP32U03 ATP32U04 Y1 Y2 G R C A L Terminal Blocks in Compressor Section Fan Control Board O O O W W W A C01...

Page 37: ...1 W2 W E Typical Air Handler Typical T stat CXM Board Compressor Section O G R C L AL1 Y2 Y1 Y Y2 From Compressor Solenoid Valve Figure 28b Typical Thermostat Wiring Single Stage Units 2 Heat 1 Cool F...

Page 38: ...mp provides eld selection of temperature limit setting for FP1 of 30 F or 10 F 1 F or 12 C refrigerant temperature Not Clipped 30 F 1 C Clipped 10 F 12 C Air coil low temperature limit setting Jumper...

Page 39: ...ctory for one try Therefore the control will go into lockout mode once the FP1 fault has occurred FP1 lockout code 4 Air coil low temperature FP2 The FP2 thermistor temperature must be below the selec...

Page 40: ...hen being activated or being removed O and G are direct pass through signals but are monitored by the micro processor R and C are from the transformer AL1 and AL2 originate from the alarm relay A is p...

Page 41: ...and humidity and or corrosive water or air will adversely affect unit performance reliability and service life Consult 11a for operating limits Cooling Heating Air Limits Min ambient air DB 45 F 7 C 3...

Page 42: ...lag and strong chemical cleaning agents Some antifreeze solutions may require distilled water Flow Controller pump s Verify that the pump s is wired purged of air and in operating condition System con...

Page 43: ...between the entering and leaving water and GPM is the ow rate in U S GPM determined by comparing the pressure drop across the heat exchanger to Table 14 f Check air temperature drop across the air co...

Page 44: ...155 145 155 145 155 473 493 458 478 441 461 7 12 7 12 7 12 10 15 10 15 9 14 13 6 15 6 9 9 11 9 6 2 8 2 16 22 16 22 16 22 Operation Not Recommended Based on 15 methanol antifreeze solution Entering Wa...

Page 45: ...26 115 125 160 180 133 153 125 145 16 21 17 22 18 23 8 13 6 11 5 10 17 5 19 5 11 9 13 9 6 3 8 3 16 22 16 22 16 22 66 76 69 79 72 82 282 302 285 305 289 309 9 15 9 15 9 15 8 13 8 13 9 14 8 10 6 8 4 6 2...

Page 46: ...ons In areas with extremely hard water a HWG is not recommended Filters Filters must be clean to obtain maximum performance Filters should be inspected every month under normal operating conditions an...

Page 47: ...ernal fan relay units with PSC motors only The alarm relay can either be 24VAC as shipped or dry contacts for use with DDC controls by clipping the JW1 jumper Electric heat outputs are 24VDC ground si...

Page 48: ...ontrol board Yes No No No No No Yes No Yes See HP Fault See LP LOC Fault See FP1 Fault See FP2 Fault See Condensate Fault See Over Under Voltage No fault shown Replace CXM See Unit short cycles See On...

Page 49: ...ure out of range Too much cold vent air Bring entering air temp within design parameters X Improper temperature limit setting 30 F vs 10 F 1 C vs 12 C Normal airside applications will require 30 F 1 C...

Page 50: ...re weigh in charge X X Restricted metering device Check superheat and subcooling per chart Replace Low Suction Pressure X Reduced water ow in heating Check pump operation or water valve operation set...

Page 51: ...1 9 9 22 1 3 16 21 9 9 5 2 48 1 7 1 3 16 21 9 9 22 1 3 16 21 9 9 36 6 7 36 6 7 5 1 5 6 7 21 2035 6625 6 7 21 5 1 5 6 7 21 2035 6625 6 7 21 RROLQJ H SDQVLRQ YDOYH PHWHUV LQ WKH FRROLQJ PRGH DQG E SDVVH...

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Page 53: ...Notes 53 Residential Split Units 60Hz Puron Rev 6 Dec 2 0 1 1...

Page 54: ...e management system governing the manufacture of Manufacturer s products is ISO 9001 2000 certi ed LSB Inc 2009 Date Page Description 6 Dec 11 36 ATP32U03 4 Wiring Figure Added 31 Jan 11 18 Refrigeran...

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