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A800-7425 J

WARNING

These Troubleshooting Instructions are for use
by qualified personnel only. To reduce the risk
of electric shock, do not perform any servicing
other than that contained in the Operating
Instructions unless you are qualified to do so.

4.0

TROUBLESHOOTING

4.1

EXCESSIVE OUTPUT SIGNAL
WITH NO LOAD

Try to re-zero with zeroing pot(s).

There may be a high degree of misalignment of the
transducers causing a severe pre-load.

or

The sensing guide roll assembly may be excessively
heavy. The sensing guide roll should not weigh more
than ½ the maximum working force of the transducers
in most cases.

4.2

LOW OUTPUT SIGNAL

The transducer may have too large a maximum working
force for the application. Replace with a lower
maximum working force transducer or increase web
wrap angle.

4.3

OUTPUT SIGNAL FAILS TO INCREASE
WITH ADDED LOAD

The transducers are overloaded and are hitting their
stops. Replace the transducers with ones having  a
higher maximum working force or reduce the load. This
may be accomplished by reducing the web wrap angle
and/or using a lighter sensing roll.

4.4

WRONG POLARITY OF OUTPUT
SIGNAL

Transducers may have been incorrectly oriented. Rotate
transducers 180 degrees or if rotation is impossible,
interchange the red and the black transducer cable leads
at the tension indicator.

Summary of Contents for Cleveland-Kidder TMI

Page 1: ...VAC resistive each limit Optional Isolation 0 10 VDC 5 mA or 4 to Amplifier 20 mADC 1500 VRMS Optional 2000V peak isolated Ambient Temperature 0 40EC 32 104EF Relative Humidity 5 to 95 w o condensatio...

Page 2: ...2 of 18 A800 7425 J Figure 1 1 0 GENERAL INFORMATION...

Page 3: ...provides an isolated 0 10 VDC or a 40 20mADC output 1 3 4 Digital AnalogMeter Blank Plate Option A 3 inch digit panel meter or a 5 inch analog meter are available The blank meter plate can be install...

Page 4: ...stment for the digital between 22TB on the isolation amplifier and 3TB tension meter display on the indicator main circuit board It supplies power to operate the isolation amplifier 10 Isolation Ampli...

Page 5: ...the signals in the indicator The Tensi Master indicators can also be used for cantilever wire and single transducer applications 1 0 GENERAL INFORMATION 2 0 INSTALLATION AC VOLTS JUMPER 100 2TB 23 TO...

Page 6: ...n Insert the line cord into the rectangular hole in the bottom of the enclosure Refer to Figure 4 Make the following connections to terminal block 1TB Brown wire to L1 Blue wire to L2 Green wire to G...

Page 7: ...k through this conduit See Figure 5 3 0 ADJUSTMENTS Check that the indicator has been wired correctly per the installation wiring diagram and that the jumper at 2TB is set for the proper line voltage...

Page 8: ...will cause inaccurate calibration B Apply a known tension load using weights or a spring scale If possible the applied load should be approximately the same as the anticipated operating tension If fo...

Page 9: ...rises above the tension limit detector level set point a set of normally open and normally closed relay contacts on the TLD card will switch states 3 5 ISOLATION AMPLIFIER OPTION Mount the isolation a...

Page 10: ...the maximum working force of the transducers in most cases 4 2 LOW OUTPUT SIGNAL The transducer may have too large a maximum working force for the application Replace with a lower maximum working forc...

Page 11: ...ransducer instruction manual 5 0 REPLACEMENT PARTS Description Use P N Lamp Power ON OFF X01 21443 Switch PB Power ON OFF X16 11705 Lens Red Power ON OFF X01 21442 Lamp 28V TLD X01 11702 Switch PB TLD...

Page 12: ...12 of 18 A800 7425 J 7 0 OUTLINE DIMENSIONS...

Page 13: ...13 of 18 A800 7425 J 7 0 OUTLINE DIMENSIONS...

Page 14: ...ALS 1 2 NORMALLY CLOSED AND 3 4 NORMALLY OPEN WHEN TENSION IS WITHIN THE NORMAL OPERATING LIMITS EACH CONTACT IS RATED AT 5 AMP 115 VAC RESISTIVE 1 2 3 4 5 6 7 8 9 10 11 T L D CARD T L D A B 2 4 3 1 O...

Page 15: ...15 of 18 A800 7425 J INSTRUCTION m m A800 7425 J Page 1 of 16 8 0 INSTALLATION WIRING DIAGRAM...

Page 16: ...16 of 18 A800 7425 J 8 0 INSTALLATION WIRING DIAGRAM...

Page 17: ...COMPANY WITHIN THE APPLICABLE WARRANTY PERIOD OR B DUE TO MISAPPLICATION M O D I F I C A T I O N DISASSEMBLY ABUSE M I S U S E I M P R O P E R I N S T A L L A T I O N UNAUTHORIZED REPAIR IMPROPER MAI...

Page 18: ...HERE ANY MATERIAL OR WORKMANSHIP DEFECTS WHICH BECOME APPARENT WITHIN ONE YEAR FROM THE DATE ON WHICH THE GOODS WERE SHIPPED THE COMPANY SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAM...

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