Cleveland CycleWerks Tha Heist Owner'S Manual Download Page 2

 

 

 

• 

Limited 

Warranty ............................................................................................................................................................... 2

 

• 

Ru

l

es  for  Safe  Operation .................................................................................................................................................... 3

 

• 

Symbo

l

s ......................................................................................................................................................................... 4

 

• 

Safety  

Labels

 ....................................................................................................................................................................... 5

 

• Features

 ............................................................................................................................................................................. 6-8

 

• 

Operation .......................................................................................................................................................................... 9-12

 

• Maintenance ................................................................................................................................................................... 13-24

 

• Troubleshooting

 ................................................................................................................................................................... 25

 

• Emiss

i

ons   Warranty ........................................................................................................................................................... 26

 

• No

i

se  

Em

i

ssion   Warranty ................................................................................................................................................. 27

 

• Product 

Specifications ......................................................................................................................................................... 27

 

• 

Who

l

e B

i

ke 

W

i

ring Diagram .................................................................................................................................................. 28

 

• 

Specific Wiring Schemat

i

cs ................................................................................................................................................. 29

 

 

WHAT 

IS 

COVERED

C

l

eveland CycleWerks 

LLC. 

warrants 

to 

the 

original 

retail purc

h

aser 

i

n the 

United States of America 

that this product is free of defects 

in 

material and 

wo

rkmanship 

and agrees

at Cleveland CycleWerks 

LLC. 

discretion, to 

either repair, prov

i

de 

replacement 

parts for

or replace (without charge for parts) any product or component 

with 

a material 

defect for a period of 

1

year from the date of purchase, except as limited below. Warranty serv

i

ce and rep

l

acement parts are 

warranted 

only for the duration of the 

warranty 

on the or

i

gina

product. All replaced parts and products become the property 

of C

l

eveland CycleWerks 

LLC. 

This product is also covered by an 

Emissions 

Contro

System Warranty 

,

whic

is separate 

from and in 

addit

i

on to this 

wa

rranty. 

WHAT IS NOT COVERED: 

T

h

is 

wa

rranty 

i

s does not cover any cond

i

tions 

caused 

by 

misuse, neglect

negligence, accident operation 

in 

any way contrary to the operating instructions 

in 

the 

operator's manual, 

normal 

w

ear

,

alteration, modification 

, i

mproper or inadequate maintenance 

use 

of 

unauthorized 

rep

l

acement parts

or ser- 

vice prov

i

ded by anyone other 

tha

an Authorized Cleveland CycleWerks 

LLC. 

Service Center. This 

w

arranty 

does 

not 

cover 

transportation costs for 

w

arranty service. Without 

l

imit

i

ng the above

this 

wa

rranty 

is VOID 

w

ith respect to any product 

that 

has been used for rental or commercial purposes or that susta

i

ned t

he 

following damage:

 

Bent or broken frame due to abuse

 

Bent or  broken 

w

hee

or 

whee

ls 

due 

to 

abuse 

Bent or broken fender due to abuse

 

Rac

i

ng 

is considered  abuse

 

Any sign of 

impact, 

acc

i

dent, jumping,  spin-outs  or roll over  not caused by the condition for 

w

h

i

ch the 

warranty 

coverage 

is sought.

 

TO GET SERVICE: please visit  C

l

evelandCycleWerks.com 

and 

send us an email through our contact sect

i

on.  We 

w

ill re- 

spond 

w

ithin 48 hours. A copy of the sales receipt 

will 

be required as proof of purchase. Any  approved warranty  serv

i

ce 

w

i

ll 

be referred to an Author 

i

zed 

C

l

eveland CycleWerks 

LLC. 

Serv

i

ce Center. 

The 

cost of transporting 

the 

product 

to 

and from 

the service 

center 

must 

be 

paid by the o

w

ner

.

 

CLEVELAND CYCLEWERKS  OBLIGATION 

UNDER 

THIS WARRANTY 

IS 

STRICTLY AND 

EXCLUSIVELY LIMITED TO 

THE REPAIR OR REPLACEMENT OF 

DEFECTIVE PARTS 

AND CLEVELAND CYCLEWERKS  DOES 

NOT 

ASSUME  OR 

AUTHORIZE ANYONE  TO ASSUME 

FOR 

THEM ANY OTHER OBLIGATION. NO DEALER 

IS 

AUTHORIZED  TO 

MODIFY THIS WARRANTY 

.

 

ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION 

TO 

THE STATED WARRANTY PERIOD

,

AND ARE 

HEREBY 

EXPRESSLY 

DISCLAIMED IN 

THEIR  ENTIRETY 

AFTER 

THE EXPIRATION 

OF 

THE 

STATED 

12 

MONTH WARRANTY 

PERIOD. SOME STATES 

DO NOT 

ALLOW 

LIMITATIONS 

ON 

HOW LONG 

AN IMPLIED WARRANTY 

LASTS, 

SO 

THE 

ABOVE 

LIMITATION 

MAY NOT APPLY TO YOU. CLEVELAND CYCLEWERKS ASSUMES NO RESPONSIBILITY 

FOR 

INCIDENTAL 

CONSEQUENTIAL OR OTHER DAMAGES

SOME STATES DO NOT ALLOW 

THE EXCLUSION 

OR LIMI- 

TATION OF INCIDENTAL OR CONSEQUENTIAL 

DAMAGES

SO THE ABOVE 

LIMITATION 

OR 

EXCLUSION 

MAY NOT 

APPLY TO YOU.

 

This 

wa

rranty gives 

you specific 

legal rights

and you  may also 

have 

other rights 

wh

ich 

vary from state to state.

 

Summary of Contents for Tha Heist

Page 1: ...orcycle AVERTISSEMENT Pour reduire le risque de blessures l utilisateur doit lire et comprendre le manuel du conducteur avant d utiliser ce produit This manualcontains important safety information and...

Page 2: ...is VOID with respect to any product that has been usedfor rental or commercial purposes or that sustainedthefollowing damage Bent or broken frame due to abuse Bent or broken wheel or wheels due to ab...

Page 3: ......

Page 4: ...her appropriate protective clothing Take time to get to know this vehicle The operator s ability to operate this motorcycle safely is largely de pendent upon the operator s ability to exercise proper...

Page 5: ...group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Cleveland...

Page 6: ...ct SYMBOL NAME EXPLANATION A Safety Alert Indicates a potential personal injury hazard Read Operator s Manual To reducethe risk of injury user must readand understand operator s manual before using th...

Page 7: ...CW 001 WHEN INSTALLED WITHA LEGAL MUFFLER MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dB A FOR THE FOLLOWING MOTORCYCLES tha Heist INSTALLATION OFTHIS EXHAUST SYSTEM COMPONENT ON MOTORCYCLE MODELS NOT...

Page 8: ...nthe RUN position even when the engine is off Fuel Valve The fuelvalve is used to control the flow of gasoline from the fuel tank to the carburetor Fuel Valve Reserve Ifyou runoutoffuel stitch the pos...

Page 9: ...7 FEATURES Rear View Turn Indicator DOT I EMARK Head Light Front Fender Adjustable Rear Suspension DOT I EMARK Tail Light Gear Selector Battery Box Chain Tensioner Wheel Adjuster...

Page 10: ...8 FEATURES c PmtngUght...

Page 11: ...aring a helmet greatly increases your chances of serious head injuries or death inthe event of anaccident If you are riding with a passenger be sure they are also wearing a helmet and eye protection B...

Page 12: ...fuel tank could be hazardous Ifyou overfill the fuel tank fuel may overflow when it expands due to heat from engine or sun Spilled fuel could catch fire or explode resulting in serious personal injur...

Page 13: ...l cause the lights to stay on and will drain battery life DO NOT turn the engine stop switch off Emergency Stop Ifanemergency stopisnecessary movetheenginestop switch to the OFF M position SHIFTING GE...

Page 14: ...speed Do not apply the brakes in the middle of a turn or you may cause the rear wheel to lock up and lose control of the motorcycle NOTE DO NOT change the position of the clutch lever dur ing a turn D...

Page 15: ...Quarterly Yearly Fuel Lines I L I Air Cleaner c c I I Throttle Controls I A I A Spark Plug c I R Valve Clearance I I I Engine Lubricant During running in period replace every 150 miles After running...

Page 16: ...You can perform many of these tasks with the tools provided with the motorcycle More difficult tasks such as wheel removal should be performed by a professional technician Ifyou donotfeelcapable ofper...

Page 17: ...Always use a 4 stroke motor lubricant that meets or exceeds the requirements for API service classification SJ Check lubricant level before each use NOTE Non detergent or 2 stroke engine lubricants w...

Page 18: ...riding at full throttle or in rain Also service any time there are deposits in the transparent section of the drain tube Place a drain pan under the air box drain tube plug Remove the plug and allow...

Page 19: ...d adjust as follows Loosen lock nut Turn the throttle cable adjuster Tighten the lock nut After any adjustments recheck the full rotation of the throttle grip from all steering positions A WARNING Do...

Page 20: ...rface and use the side stand to support Connecttachometer tothe engine Shift into neutral and start the engine Adjust the idle speed as needed by turning the throttle stop screw The correct idle speed...

Page 21: ...at the reservoir or the sight window Itshould beabove the lower mark If if isn t check for wear on the brake pads If the pads are worn replace immediately Make sure there are no leaks in the fluid li...

Page 22: ...ir pressure in the tires is very impor tant Too little pressure could allow the tire to rotate off the wheel rim Too much pressure could cause the tire to burst Failure to maintain correct air pressur...

Page 23: ...remain consistent along the entire chain Ifnot check to make sure there are no kinks or binds You can sometimes eliminate kinks or binds by lubricating the chain Inspect chain for damaged rollers kin...

Page 24: ...OTE If you are unsure if you are qualified to perform this operation take the unit to an authorized service center The battery is located inside a chrome battery box underneath the seat Remove the 2 b...

Page 25: ...ocated inside replace with a 15 amp fuse if this fuse is blown HEADLIGHT REPLACEMENT Turn off the main key switch Locate screws to remove headlight lens Remove lens to access inside of light and bulb...

Page 26: ...TER MAINTENANCE Check the air filter every oil change The air filter should be checked more frequently if you ride in conditions where there is dirt sand or other debris The air filter can be tapped o...

Page 27: ...cleaning Wash the motorcycle in a shady area Direct sunlight can cause water spots and fading When finished cleaning inspect the motorcycle for wear or leaks VEHICLE INDENTIFICATION NUMBER VIN AND EN...

Page 28: ...old the spark plug near the spark plug hole during the test Do not perform this test if you have a heart condition or wear a pacemaker Failure to follow the above steps may result in serious personal...

Page 29: ...COVERAGE CCW warrants that each new 2010 and later vehicle isdesigned built and equipped so asto conform at the time of initial retailpurchasewithallapplicable regulations ofthe UnitedStates En viron...

Page 30: ...is and all other warranties Fail ure to follow the recommended jetting chart altitude adjustments if ap plicable or other unauthorized modifications will be considered im proper maintenance and use of...

Page 31: ...troke air cooled Number of cylinders 1 Bore and stroke 7 0 mm x 65 0 mm Displacement 229cc Compression ratio 9 2 1 Carburetor Constant velocity Air cleaner Paper with polyurethane foam element TRANSMI...

Page 32: ...me2010 fll IEl lH t9 1o tD i 12V10W 1 1 1TITTT 1 mooelshaveauto J fl WllKH IN t J lb 12V10W J G oy I I l af1 re set switch 11 Ul lH 12VIOW fr I I 1 111 llAKE All llGKI 12V21W SW tt WINKU lH 12V10W c H...

Page 33: ...e ISA 1 l v i1ch 1 nuUt be Jit l Chargingsystem Lighting System Signal System I Turning Si nal Sv itch n _ _ I I owl low Hom Main Switch Bui con 11 ro Rear Jtl hl Tumu tl R o t nal lumal is Meter pw S...

Page 34: ...nd CycleWerks LLC ADVERTENCIA El escape del motor de este producto contiene sustancias quimicas que segun el estado de California provocan c lncer defectos congenitos u otros daiios repro ductivos PRO...

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