Cleveland CycleWerks Tha Heist Owner'S Manual Download Page 15

MAINTENANCE

 

 

 

 

 

INSPECTION AND MAINTENANCE SCHEDULE

 

It 

is very  important to 

inspect 

and maintain your motorcycle regularly

Follow the guidelines in the chart below

.

The intervals between 

periodic services 

in 

months are shown. At the end of each 

interval, 

be sure to perform and document the  maintenance  listed.

 

Only an  authorized  Cleveland CycleWerks  service center  may  maintain

replace,  or repair emission  control devices and systems.

 

 

WARNING:

 

Failing 

to 

perform recommended maintenance 

or 

performing maintenance  improperly can lead to an accident and 

cause 

serious 

personal 

injury

,

cause 

noncompliance to emissions  regulations

and may 

void your warranty. 

If 

you 

are not 

sure 

how 

to 

perform the maintenance items below

contact your CCW 

authorized service center 

or Cleveland  CycleWerks.

 

 

Item

 

Weekly

 

Monthly

 

Quarterly

 

Yearly

 

Fuel Lines

 

 

I

 

L

 

I

 

Air  Cleaner

 

c

 

c

 

I

 

I

 

Throttle  Controls

 

I

 

A

 

I

 

A

 

Spark  Plug

 

 

c

 

I

 

R

 

Valve  Clearance

 

 

I

 

I

 

I

 

Engine  Lubricant

 

During  running-in  period

replace every 

150 

miles. 

After  running-in  period

replace every  600 

m

iles

.

 

Gearbox  Lubricant

 

Eng

ine 

Lubricant

 

F

ilte

Screen

 

c

 

c

 

 

I

 

 

I

 

Carburetor

 

c

 

c

 

c

 

c

 

Drive Chain

 

I

 

A

 

 

L

 

Battery

 

 

 

I

 

 

Brake Shoe

 

 

I

 

 

 

Brake System

 

I

 

I

 

 

 

Electric  Parts

 

 

I

 

 

 

Bolts

Nuts, Fasteners

 

I

 

L

 

I

 

 

Gear 

in 

Gearbox

 

 

 

I

 

I

 

Fuel 

Tank

 

I

 

I

 

 

 

Tire  Pressure Wear

 

I

 

 

 

 

Steering  System

 

 

 

A

 

 

Chassis

 

 

L

 

I

 

 

I = 

Inspect 

and clean

adjust, 

lubr

icate

or replace as necessary 

C = Clean 

Replace 

= Lub

ricate 

A= Adjust

 

 

CAUTION:

 

If 

you operate your motorcycle 

under 

severe conditions, 

it 

will 

need 

maintenance more often 

than 

shown 

in the 

chart 

above. 

Severe 

conditions 

include 

operating under 

frequent full throttle 

or 

in dusty

,

wet,  sandy, or muddy 

areas

,

and 

may void your warranty. 

If 

you 

have 

questions regarding 

maintenance 

intervals 

for your motorcycle, contact your CCW 

authorized 

service center or Cleveland CycleWerks

 

Summary of Contents for Tha Heist

Page 1: ...orcycle AVERTISSEMENT Pour reduire le risque de blessures l utilisateur doit lire et comprendre le manuel du conducteur avant d utiliser ce produit This manualcontains important safety information and...

Page 2: ...is VOID with respect to any product that has been usedfor rental or commercial purposes or that sustainedthefollowing damage Bent or broken frame due to abuse Bent or broken wheel or wheels due to ab...

Page 3: ......

Page 4: ...her appropriate protective clothing Take time to get to know this vehicle The operator s ability to operate this motorcycle safely is largely de pendent upon the operator s ability to exercise proper...

Page 5: ...group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Cleveland...

Page 6: ...ct SYMBOL NAME EXPLANATION A Safety Alert Indicates a potential personal injury hazard Read Operator s Manual To reducethe risk of injury user must readand understand operator s manual before using th...

Page 7: ...CW 001 WHEN INSTALLED WITHA LEGAL MUFFLER MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dB A FOR THE FOLLOWING MOTORCYCLES tha Heist INSTALLATION OFTHIS EXHAUST SYSTEM COMPONENT ON MOTORCYCLE MODELS NOT...

Page 8: ...nthe RUN position even when the engine is off Fuel Valve The fuelvalve is used to control the flow of gasoline from the fuel tank to the carburetor Fuel Valve Reserve Ifyou runoutoffuel stitch the pos...

Page 9: ...7 FEATURES Rear View Turn Indicator DOT I EMARK Head Light Front Fender Adjustable Rear Suspension DOT I EMARK Tail Light Gear Selector Battery Box Chain Tensioner Wheel Adjuster...

Page 10: ...8 FEATURES c PmtngUght...

Page 11: ...aring a helmet greatly increases your chances of serious head injuries or death inthe event of anaccident If you are riding with a passenger be sure they are also wearing a helmet and eye protection B...

Page 12: ...fuel tank could be hazardous Ifyou overfill the fuel tank fuel may overflow when it expands due to heat from engine or sun Spilled fuel could catch fire or explode resulting in serious personal injur...

Page 13: ...l cause the lights to stay on and will drain battery life DO NOT turn the engine stop switch off Emergency Stop Ifanemergency stopisnecessary movetheenginestop switch to the OFF M position SHIFTING GE...

Page 14: ...speed Do not apply the brakes in the middle of a turn or you may cause the rear wheel to lock up and lose control of the motorcycle NOTE DO NOT change the position of the clutch lever dur ing a turn D...

Page 15: ...Quarterly Yearly Fuel Lines I L I Air Cleaner c c I I Throttle Controls I A I A Spark Plug c I R Valve Clearance I I I Engine Lubricant During running in period replace every 150 miles After running...

Page 16: ...You can perform many of these tasks with the tools provided with the motorcycle More difficult tasks such as wheel removal should be performed by a professional technician Ifyou donotfeelcapable ofper...

Page 17: ...Always use a 4 stroke motor lubricant that meets or exceeds the requirements for API service classification SJ Check lubricant level before each use NOTE Non detergent or 2 stroke engine lubricants w...

Page 18: ...riding at full throttle or in rain Also service any time there are deposits in the transparent section of the drain tube Place a drain pan under the air box drain tube plug Remove the plug and allow...

Page 19: ...d adjust as follows Loosen lock nut Turn the throttle cable adjuster Tighten the lock nut After any adjustments recheck the full rotation of the throttle grip from all steering positions A WARNING Do...

Page 20: ...rface and use the side stand to support Connecttachometer tothe engine Shift into neutral and start the engine Adjust the idle speed as needed by turning the throttle stop screw The correct idle speed...

Page 21: ...at the reservoir or the sight window Itshould beabove the lower mark If if isn t check for wear on the brake pads If the pads are worn replace immediately Make sure there are no leaks in the fluid li...

Page 22: ...ir pressure in the tires is very impor tant Too little pressure could allow the tire to rotate off the wheel rim Too much pressure could cause the tire to burst Failure to maintain correct air pressur...

Page 23: ...remain consistent along the entire chain Ifnot check to make sure there are no kinks or binds You can sometimes eliminate kinks or binds by lubricating the chain Inspect chain for damaged rollers kin...

Page 24: ...OTE If you are unsure if you are qualified to perform this operation take the unit to an authorized service center The battery is located inside a chrome battery box underneath the seat Remove the 2 b...

Page 25: ...ocated inside replace with a 15 amp fuse if this fuse is blown HEADLIGHT REPLACEMENT Turn off the main key switch Locate screws to remove headlight lens Remove lens to access inside of light and bulb...

Page 26: ...TER MAINTENANCE Check the air filter every oil change The air filter should be checked more frequently if you ride in conditions where there is dirt sand or other debris The air filter can be tapped o...

Page 27: ...cleaning Wash the motorcycle in a shady area Direct sunlight can cause water spots and fading When finished cleaning inspect the motorcycle for wear or leaks VEHICLE INDENTIFICATION NUMBER VIN AND EN...

Page 28: ...old the spark plug near the spark plug hole during the test Do not perform this test if you have a heart condition or wear a pacemaker Failure to follow the above steps may result in serious personal...

Page 29: ...COVERAGE CCW warrants that each new 2010 and later vehicle isdesigned built and equipped so asto conform at the time of initial retailpurchasewithallapplicable regulations ofthe UnitedStates En viron...

Page 30: ...is and all other warranties Fail ure to follow the recommended jetting chart altitude adjustments if ap plicable or other unauthorized modifications will be considered im proper maintenance and use of...

Page 31: ...troke air cooled Number of cylinders 1 Bore and stroke 7 0 mm x 65 0 mm Displacement 229cc Compression ratio 9 2 1 Carburetor Constant velocity Air cleaner Paper with polyurethane foam element TRANSMI...

Page 32: ...me2010 fll IEl lH t9 1o tD i 12V10W 1 1 1TITTT 1 mooelshaveauto J fl WllKH IN t J lb 12V10W J G oy I I l af1 re set switch 11 Ul lH 12VIOW fr I I 1 111 llAKE All llGKI 12V21W SW tt WINKU lH 12V10W c H...

Page 33: ...e ISA 1 l v i1ch 1 nuUt be Jit l Chargingsystem Lighting System Signal System I Turning Si nal Sv itch n _ _ I I owl low Hom Main Switch Bui con 11 ro Rear Jtl hl Tumu tl R o t nal lumal is Meter pw S...

Page 34: ...nd CycleWerks LLC ADVERTENCIA El escape del motor de este producto contiene sustancias quimicas que segun el estado de California provocan c lncer defectos congenitos u otros daiios repro ductivos PRO...

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