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Installation Guide /  SolarRoof Tilt Legs 

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Code-Compliant Planning and Installation Guide V 1.0 (New Zealand) - Complying with AS/NZS 1170.2-2021 -

Certification

 PV Array Frame Engineering Certification 

 Our Ref:10148-2-Rev1/AA 

 9 March 2022 

 Clenergy Australia 

 Suite 1, 10 Duerdin St 

 Clayton, VIC 3168 

 PV Array Frame Engineering Certification 

 PV-ezRack SolarRoof Tilt Mount Penetrative Fixing System with ER-R-ECO Rail 

 for New Zealand 

 Gamcorp   (Melbourne)   Pty   Ltd,   being   Structural   Engineers   within   the   meaning   of   Australian   and   New 

 Zealand   Building   Regulations,   have   carried   out   a   structural   design   check   of   Clenergy   PV-ezRack 

 SolarRoof  Tilt  Mount  System  installation  with  penetrative  fixing  within  New  Zealand.  The  design  check 

 has been based on the information and test reports provided by Clenergy Australia. 

 This   certificate   is   only   valid   for   Clenergy   PV-ezRack   SolarRoof.   The   roof   structure   or   the   building 

 structure and PV panels shall be assessed separately and accordingly. 

 This   certificate   is   only  valid  as  a  whole.  Any  information  extracted  from  this  certificate  is  not  valid  if 

 standing alone. 

 We  find  the  Installation  of  Clenergy  PV-ezRack  SolarRoof  Tilt  Mount  System  for  New  Zealand  use  to  be 

 structurally sufficient based on the following conditions: 

 ● 

 Wind loads to  AS/NZ1170.2:2021 Wind actions 

 ● 

 Wind region  NZ1 to NZ4 

 ● 

 Wind terrain category  2 & 3 

 ● 

 Importance level  2  ; Design life  25 years  ; Wind average  recurrence interval of  250 years 

 ● 

 Maximum building height  20m 

 ● 

 The assessed base PV panel dimensions are  2000mm x  1000mm 

 ● 

 Tilt angle is measured to the roof surface 

 ● 

 Maximum wind pressure is limited to  5kPa 

 ● 

 Maximum Weight of the PV panels to be  15 kg/m 

 2 

 ● 

 Rails to be  ER-R-ECO 

 ● 

 The  base  interface  spacing  are  according  to  fixing  into  minimum  1.5BMT  steel  or  minimum  JD4 

 seasoned timber 

 ● 

 Each PV panel to be installed using  2 rails  minimum  in all circumstances 

 ● 

 No PV panel to be installed within  2xs  from edges  and ridge.  “s”  is the maximum gap between 

 the underside of the panel and the roof surface when installed on the roof 

 (50mm≤s≤300mm) 

 ● 

 Installation of PV panels to be done in accordance with the PV panels installation manual 

 ● 

 The certification  excludes  assessment of roof structure  and PV panels 

 Refer to attached summary table for interface spacing (Unit: mm) 

 NOTES: 

 ● 

 The   recommended   spacing  nominated  in  this  certification  is  based  on  the  capacity  of 

 the  array  frame  and  the  fixing  of  array  frames  to  the  roof,  not  the  roof  structure  and 

 PV panels. It is the responsibility of the installer to adopt the most critical spacing. 

 ● 

 The  spacing  shown  in  the  interface  tables  shall  be  adjusted  based  on  the  assessment 

 and requirement of the roof structures. 

 ● 

 If  any  of  the  above  conditions  cannot  be  met,  the  structural  engineer  must  be  notified 

 immediately. 

 10148-2-Rev1- Array Frame Engineering Certificate - Clenergy PV-ezRack Tilt Mount Penetrative System for New Zealand 

- Certification -

Summary of Contents for PV-ezRack SolarRoof

Page 1: ...Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Penetrative Tilt Legs Last Updated Jul 2022...

Page 2: ...structures and the building and also between structures fasteners and PV modules as detailed in AS NZS 5033 2021 Verifying atmospheric corrosivity zone of installation site by referring to SNZ TS 340...

Page 3: ...egion of your installation site Wind regions map below shows 4 different wind regions in New Zealand NZ1 NZ2 NZ3 and NZ4 The lee effect multiplier M1ee shall be evaluated for New Zealand sites in the...

Page 4: ...Regions shown on the map below please refer to Note 26 of engineering certificate for maximum interface spacing and see Examples in certificate to understand how to use maximum spacing in Sub alpine R...

Page 5: ...tion Guide SolarRoof Tilt Legs 4 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning New Zealand Approximate Locations of Alpine and Sub alpine...

Page 6: ...ategory 4 TC4 Terrain with numerous large high 10 m to 30 m tall and closely spaced constructions such as large city centres and well developed industrial complexes If your installation site is not at...

Page 7: ...and Corner Zone Please see diagrams and steps below to define area of each zone Step 1 Determine building height h width b and length d see diagram above Step 2 The lowest value between b x 0 2 and d...

Page 8: ...1500mm the Rail end overhang can be up to 600mm only The application of Adjustable Tilt Legs Following the tilt angle rules of Determine Roof Slope and Tilt Leg Angle on the north or south facing roo...

Page 9: ...Installation Guide SolarRoof Tilt Legs 8 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 1 2 3...

Page 10: ...Installation Guide SolarRoof Tilt Legs 9 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 5 4...

Page 11: ...Installation Guide SolarRoof Tilt Legs 10 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 6 8 7...

Page 12: ...Installation Guide SolarRoof Tilt Legs 11 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 9 10...

Page 13: ...Installation Guide SolarRoof Tilt Legs 12 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 11 12...

Page 14: ...Installation Guide SolarRoof Tilt Legs 13 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 13 14 Planning...

Page 15: ...Installation Guide SolarRoof Tilt Legs 14 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Planning 15...

Page 16: ...Spanner Socket Wrench M8 5m Tape Components ER R ECO ECO Rail ER EC ST End Clamp ER IC ST Inter Clamp C U 30 46 Universal Clamp C U 30 46 G Universal Clamp ER TL 10 15 ER TL 15 30 ER TL 30 60 Adjusta...

Page 17: ...1 System Overview Adjustable Tilt Legs Adjustable Tilt Legs with L feet 1 End Clamp 2 Inter Clamp 3 Grounding Clip 4 ECO Rail 5 Grounding Lug 6 Adjustable Tilt Legs 1 End Clamp 2 Inter Clamp 3 Groundi...

Page 18: ...r operation may lead to deadlock of Nuts and Bolts The steps below should be applied to stainless steel nut and bolt assembly to reduce this risk General installation instructions 1 Apply force to fas...

Page 19: ...mmends the use of low speed only High speed and impact drivers increase the risk of bolt galling deadlock If deadlock occurs and you need to cut fasteners please make sure that there is no load on the...

Page 20: ...with L feet Note Grounding Z Module External Teeth Lock Washers Spring washer and corrugated shim with pins on the diagram above are to create the electrical continuity between rail and rear leg tubes...

Page 21: ...ow Buildex screws installation guide below Use a 3 8 Hex Socket Use a mains powered or cordless screw driver with a drive speed of 3 000 RPM maximum Fit the driver bit into the screw and place at the...

Page 22: ...ips screw is used to install rear leg Using preassembly or non preassembly rear legs will make installation steps a bit different as well See the installation images in Figures 5 9 Figure 5 Non preass...

Page 23: ...en the second M8 Bolt using an Allen key Splice provides the electrical connection between the 2 rails through the pressure bolts This eliminates the need of using 2 earthing lugs Recommended torque f...

Page 24: ...Installation Instructions Figure 14 Figure 15 PV Module Installation 1 Please refer PV ezRack Grounding System for PV modules clamps and grounding lugs installations 2 The installers must ensure panel...

Page 25: ...egory 2 3 Importance level 2 Design life 25 years Wind average recurrence interval of 250 years Maximum building height 20m The assessed base PV panel dimensions are 2000mm x 1000mm Tilt angle is meas...

Page 26: ...and in accordance with sound widely accepted engineering principles This certificate is only valid till 09 03 2024 Gamcorp should be contacted for future validation Contact Gamcorp for customised syst...

Page 27: ...Installation Guide SolarRoof Tilt Legs 26 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 28: ...Installation Guide SolarRoof Tilt Legs 27 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 29: ...Installation Guide SolarRoof Tilt Legs 28 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 30: ...Installation Guide SolarRoof Tilt Legs 29 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 31: ...Installation Guide SolarRoof Tilt Legs 30 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 32: ...Installation Guide SolarRoof Tilt Legs 31 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 33: ...Installation Guide SolarRoof Tilt Legs 32 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 34: ...Installation Guide SolarRoof Tilt Legs 33 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

Page 35: ...Installation Guide SolarRoof Tilt Legs 34 Code Compliant Planning and Installation Guide V 1 0 New Zealand Complying with AS NZS 1170 2 2021 Certification...

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Page 38: ...St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy...

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