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Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected]  www.clenergy.com.au 

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Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

 @ClenergyClub @ClenergyAUS

Offices: Australia  |  China  |  Japan  |  Germany  |  Thailand  |  Philippines   

@Clenergy_global

@ClenergyClub

@Clenergy

www.clenergy.com.au

PV-ezRACK

®

 10 Year Pr

oduct Warranty

As the manufacturer of quality solar mounting systems, Clenergy Australia provides a warranty for all PV-ezRack

®

 products it supplies in Australia and 

New Zealand (

“Products”

). The warranty provided by Clenergy Australia is subject to the conditions contained in this document (

“Warranty”

). No other 

warranty provision implied or otherwise is to be assumed. Your Warranty coverage is in accordance with this document.

Product Warranty Table for Installations in Corrosivity Category 1, 2, 3, 4 and 5 (ISO 9223)

* Subject to interface spacing reduction as advised by Clenergy Australia. Please contact us for more details.
**The screws under tile interface are assumed to be installed a category 1, 2 or 3 micro-climate within the roof structure.

# Product

Material

Standard or 

Customized 

Product

Product Warranty

Corrosivity 

Category 1, 

2 and 3

Corrosivity 

Category 4

Corrosivity 

Category 5

1

Aluminium 

Components

6005CL-T5 mill finish

Standard

10 years

10 years*

10 years*

6005-T5 anodized to 10 microns

Standard

10 years

10 years*

10 years*

6005-T5 anodized to 15 microns

Customized

10 years

10 years

10 years*

6005-T5 anodized to 20 microns

Customized

10 years

10 years

10 years

2

Galvanized Steel 

Components

Galvanized Steel at 85 microns in average

Standard

10 years

10 years

Not warranted

3

Stainless Steel 

Components

SUS304

Standard

10 years

10 years

10 years

4

Fasteners (bolts/ 

nuts/washers)

SUS304

Standard

10 years

10 years

10 years

SUS316

Customized

10 years

10 years

10 years

5

Buildex Screws for 

Tile Interface

Carbon Steel SAE 1022 with Climaseal 3 Finish

Standard

10 years

10 years**

10 years**

6

Buildex Screws for 

Tin Interface

Carbon Steel SAE 1022 with Climaseal 3 Finish

Standard

10 years

Not warranted

Warranty Scope: 

Warranty Conditions:

Warranty Exclusions:

Your solar mounting Product has been manufactured to high standards, however, should any manufacturing defect arise, please contact Clenergy 
Australia. We will arrange for an inspection of the affected Product(s) to determine the extent of the problem. 

Details are provided below as to the extent of your Warranty coverage and any exclusions that may apply. Please read these provisions carefully to ensure 
you receive the appropriate assistance and support in a timely manner. Please also contact Clenergy Australia if any part of this Warranty is unclear, or 
you wish to discuss your rights and remedies under this Warranty.

If your Product fails during the Warranty periods set out in the Warranty table above due to a defect in: 
(a) materials and/or workmanship on and from the date of the Product’s delivery; or 
(b) structural integrity on and from the date of the Product’s installation, 

Clenergy Australia will at its election either repair or resupply the defective Product provided that:

• The Product was installed correctly by a Clean Energy Council (“CEC”) accredited or equivalent accreditation installer, following the Clenergy installation 
   manual provided at time of purchase.
• The Product has been maintained correctly in accordance with section “Care of your Product” below. 

• Any and all costs for repair or replacement outside the Warranty period are the responsibility of the customer.
• Where Clenergy attends a site and finds that the Product is not faulty, the costs for the visit will be payable by the customer.
• Defective Products shall be uninstalled and/or reinstalled at the customer´s expense and risk.
• Under certain conditions, the Warranty can be extended to more than 10 years at an extra cost, available upon request.

• Product finish (natural surface oxidation) or any natural impairment or surface corrosion that does not compromise the structural integrity.
• Products sold or installed outside of Australia and New Zealand unless approved previously in writing by Clenergy Australia.
• Damage caused by transport, mishandling, incorrect storage, improper loading or willful conduct.
• Any Product not correctly installed in accordance with our installation manual, or any specific design instruction or special conditions as advised by 
   Clenergy Australia.
• Damage caused by the Product being modified in any way unless previously agreed to in writing by Clenergy Australia.
• The use of the Product for purposes other than the mounting of PV solar panels.
• Installations where the environment is excluded in the “Products Warranty Table” above, and for galvanized steel ground system Products, where the pH 
   level is outside the range of 6-8, unless agreed to in writing by Clenergy Australia prior to installation.

10 Year Product Warranty

Summary of Contents for PV-ezRack PostMount 3-A

Page 1: ...PostMount 3 A for XL Panels Installation Guide Code Compliant Planning and Installation Guide V1 1 Complying with AS NZS1170 2 2011 ADMT 4 2016...

Page 2: ...rking on the ground please comply with the appropriate occupational health and safety regulations Please also pay attention to other relevant regulations in your local region Please check that you are...

Page 3: ...2021 2 2 Components C U 30 46 G Universal Clampx16 ER R ECO 3150 ECO Rail length 3150mmx4 ER AP PM3 A LP PM3 A Kitx1 ER P 102 2600 Pipex1 Components SC PM2 3 4 A Steel Capx1 ER RT 70 394 Adjustable Tu...

Page 4: ...of PV ezRack PostMount 3 A for XL Panels Universal Clamp ECO Rail PM3 A Kit Pipe Adjustable Tube Steel Cap Rectangular Tube Master Rectangular Tube Landscape Side view drawing of PV ezRack PostMount...

Page 5: ...1 3 2 Precautionary Measures for Stainless Steel Fastener Installation Improper operation may lead to the deadlock of bolts and nuts Follow the steps below to reduce this risk 3 2 1 Reduce the frictio...

Page 6: ...adlock If deadlock occurs and you need to cut fasteners please make sure that there is no load on the fastener before you cut it Avoid damaging the anodized or galvanized surfaces 3 3 Installation Dim...

Page 7: ...n the position of the post The allowed vertical tolerance is 2 Keep the axle of the 2 16 holes parallel to East West keep the vertical angle deviation within 5 For more than one system on one site mai...

Page 8: ...he mark 4 3 3 Fix the Adjustable Tube at Steel Cap Assembly with M14 120 hex bolt M14 nut plain washer 14 and spring washer 14 See the mark Realized the angle adjustment by position the bolt in the di...

Page 9: ...Rectangular Tube Master with 3 pcs U bolts 6 pcs M10 nuts 6 pcs spring washers 10 and 6 pcs plain washers 10 Do not fasten the Nut until 3 Rectangular Tube Landscapes aligned Note Adjust the Rectangul...

Page 10: ...Master and then fasten the M8 70 bolt Recommended torque for M8 bolts is 18 20 N m Note ECO Rail of 3150 mm is a standard length in this system which can be suitable for up to 1002 mm wide panel If th...

Page 11: ...de of the Universal Clamp close the wide side of the Universal Clamp Buckle it can be used as Inter Clamp as shown in the figure below The Universal Clamp can be directly rotated to the position of re...

Page 12: ..._V1 1 January 2021 There are three solutions for Grounding Lug installation Solution 1 Fix the Grounding Lug at the end of Rail as shown in the figure on the right Solution 2 Fix the Grounding Lug at...

Page 13: ...St Clayton VIC 3168 Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail tech clenergy com au www clenergy com au 12 page of 15 Installation Guide_PostMount 3 A for XL Panels_AU_V1 1 January 2021 Ce...

Page 14: ...ia Part number Description ER R ECO 3150 PV ezRack ECO Rail 3150mm ER RT 50 1400 PV ezRack PM3 A Rectangular Tube Landscape 50 50 1400 T4 ER RT 70 2200 PV ezRack PM3 A Rectangular Tube Master 70 70 22...

Page 15: ...EF CL 10128 S Internal REF 00141 Max Solar Panel Length 2 1m width 1 1m Yield Strength Steel 300 MPa Aluminium 240 MPa Maximum tilt angle options refer to tables Dimension as shown here on the picture...

Page 16: ...1 Terrain Category 2 TC2 refers to open terrain including grassland with well scattered obstructions having heights generally from 1 5m to 5m with no more than two obstructions per hectare This certif...

Page 17: ...f the soil report Construction is to be carried out strictly on accordance with the instruction manual This work was designed in accordance with the provisions of Australian Building Regulations and i...

Page 18: ...ation Guide_PostMount 3 A for XL Panels_AU_V1 1 January 2021 ClenergyClub ClenergyAUS Offices Australia China Japan Germany Thailand Philippines Clenergy_global ClenergyClub Clenergy www clenergy com...

Page 19: ...s to determine the extent of the problem Details are provided below as to the extent of your Warranty coverage and any exclusions that may apply Please read these provisions carefully to ensure you r...

Page 20: ...ural ageing process The result may even be beneficial to the longevity of the Product as the oxidization can provide additional protection against degradation by pollution and atmospheric corrosion Th...

Page 21: ...5th Floor 23 Yamashita cho Yokohama 231 0023 Japan Tel 81 45 228 8226 Fax 81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City P...

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