Clemco Pulsar II Owner'S Manual Download Page 1

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Revision:1.1

Clemco

International GmbH

Carl-Zeiss-Straße 21

Tel.:

+49 (0) 8062 – 90080

83052 Bruckmühl

Mail: [email protected]

Germany

Web: www.clemco-international.com

OWNER´S MANUAL

Suction Blast Cabinet

Pulsar II

with automatic pulse cleaning

of the dust collector cartridge

Summary of Contents for Pulsar II

Page 1: ...l GmbH Carl Zeiss Straße 21 Tel 49 0 8062 90080 83052 Bruckmühl Mail info clemco de Germany Web www clemco international com OWNER S MANUAL Suction Blast Cabinet Pulsar II with automatic pulse cleaning of the dust collector cartridge ...

Page 2: ...ow the system works 7 4 Installation 8 4 1 Requirements 8 4 2 Set up for initial installation or reinstallation 8 4 3 Daily set up 10 4 4 Operation 11 4 5 Shut down 11 4 6 Shut down when moving the cabinet 11 4 7 Special procedures 12 4 7 1 Adjust media and air mixture 12 4 7 2 Adjustment of air jet for BNP gun 12 4 7 3 Static pressure adjustment 13 4 7 4 Removing media 13 4 7 5 Dust collector car...

Page 3: ...g 17 7 Replacement parts 20 7 1 Individual replacement parts for cabinet 20 7 2 BNP Injection gun 24 7 3 Air distribution 25 7 4 Foot pedal 25 7 5 Cyclone 26 7 6 Cartridge filter part no 100974 Pulsar II 27 8 Cabinet wiring 400V 0 55kW 28 9 Residual hazards and protective agents 30 9 1 Noise level 30 9 2 Dust exposure 30 9 3 Protection of unintended blasting 30 9 4 Escape of accelerated blast medi...

Page 4: ...ate to high humidity Glass beads subjected to excessive moisture may clump and therefore the compressed air must be dry the use of an after cooler is recommended They may be reused after thorough drying and breaking up of the clumps FINE MESH MEDIA When using media finer than 60µm 240 mesh a special cyclonee is recommended so that an ex treme loss of media can be avoided The same is valid when usi...

Page 5: ...erlock 6 Valve door interlock 7 Filter with dust container 9 Door opener 10 Suction hose Ø 100mm 4 11 Clamp Ø 100mm 4 12 E box Pulsar II 13 Safety stop 14 Push button green 15 Push button rot 16 Handholerubber 17 Foot pedal 3 1 Dimensions Complete unit cabinet cyclonee and filter ca 960 x 1100 x 1750mm Working chamber size width x depth x height ca 910 x 500 x 540 950mm ...

Page 6: ...g if door is opened 3 3 3 Gloves Star loop rubber for simply engage in the cabinet Special gloves abrasion resistant antistatic coated inside with material 3 4 Cyclone Blast media dust and debris from the cabinet are drawn into the cyclone for separation Dust and fines are first separated from the reusable blast media which is screened of oversize particles and later held in the storage hopper for...

Page 7: ...hen air supply is on air enters the system through a moisture separator and is guided to the main pressure regulator The working pressure can be adjusted with a pilot regulator After pushing start button light will switch on magnet valve in e box starts impulse for jet cleaning of filter cartridge is activated Each time the foot pedal is depressed the compressed air will be supplied through the pr...

Page 8: ...are ready for operation thus only the following has to be done 1 Place the cabinet See also section 4 1 Requirements 2 Install an air supply Check pressure at compressed air supply If pressure is 7 bar install both an additional pressure regulator and a pressure relief valve adapted to air supply between cabinet and air supply as the standard cabinet is designed for a maximum pressure of 7 bars At...

Page 9: ...hen the left door At the same time the blast process should automat ically be interrupted see door interlock adjustment in figure 3 The blast process has to be interrupted by pushing the emergency stop button If no troubles occur the cabinet can be tested with blast media Otherwise go to section 6 for trouble shooting 5 Fill in blast media When using clean blast media fill through cyclone access d...

Page 10: ...ular work can begin See chapter 4 4 Picture 2 Door Safety Interlocks No Description 1 Door safety interlock 2 Nut for screw adjusting 3 Actuating screw for safety interlock 4 Door of cabinet 4 3 Daily set up Not necessary if an initial installation or reinstallation was performed 1 Daily check up Cabinet view window Cyclone Dust container BNP gun parts nozzle gaskets see section 5 2 Daily check li...

Page 11: ...ance of 100 to 200 mm is the most effective The correct relation between air and blast media is very important for efficient blasting see section 4 7 1 Air blast media mixture Adjust static pressure see section 4 7 3 5 When finished clean parts with blow off nozzle and remove it from the cabinet 6 Regularly empty dust container Turn off motor and lights red switch Carefully open cover of the dust ...

Page 12: ...stment knob for metering valve ZERO 2 100791 Counter nut for metering valve 3 100789 body 4 7 2 Adjustment of air jet for BNP gun 1 mount correct combination of air jet and blast nozzle see Table A worn blast nozzle influences the correct setting 2 screw air jet into the gun body Behind the counter nut about 3 5 to 4 full thread turn should be seen distance a on picture 4 adjustment of air jet ...

Page 13: ...gs should be modified only after some hours of blasting Therefore adjust sliding damper backside the cabinet as follows 1 Poor visibility Open the sliding damper 5 mm increase static pressure difference to external pressure will decrease 2 Usable media in the dust container Close the sliding damper 5 mm static pressure decreases under pressure increases which leads to difficulties in opening the d...

Page 14: ...sposed as hazardous waste 2 Dismounting the filter cartridge Disconnect air supply Take off the fan housing Unscrew the screw on the flange of the filter car tridge and take out the filter cartridge 3 Mounting the filter cartridge Clean all reusable parts Put in a new filter cartridge and fasten Put on filter housing and fix with clamps Clean dust drum 4 7 6 Window Replacement Figure 7 Filler stri...

Page 15: ...ng rubber curtain in case of using abrasive blasting media 1 Position the rubber curtains to mark the holes in the cabinet wall 2 Bore 4 5 mm holes 3 Fix the hooks into the holes and hang up rubber curtain 4 7 8 Back fitting cyclone wear plate in case of using abrasive blast media 1 Remove cyclone from cabinet 2 Remove cyclone inlet plate and pipe 3 Angle the wear plate into the cyclone inlet unti...

Page 16: ...t gun and nozzle Check nozzle gasket and replace if needed 2 Moisture separator Remove and check the filter element If necessary clean filter and sight glass with soap and warm water and dry it with compressed air Im portant Use only smooth detergent A dirty filter causes loss of pressure in the system 2 Air hoses and blast hoses Check all couplings and screws for wear or breakage and replace them...

Page 17: ...al cause Negative pressure The following components should be checked for leaks or wear Cyclone door Suction hose connections between cabinet hopper and cyclone and between cyclone and dust collector Suction hoses for wear Gasket on filter door 2 Abnormally high media consumption Incorrectly adjusted static pres sure in the cabinet Increase static pressure with damper on top of cabinet see section...

Page 18: ...d replace if necessary Moist blast media Frequent bridging in the metering valve can be caused by moist blast media The reasons can be Cabinet was filled with moist blast media Humidity from air supply Perspiration water through sharp drop in room temperature Depending on cause the following measures are necessary Remove moist media Remove cause for humid air supply Make sure that there is not too...

Page 19: ...y adjusted metering valve Too heavy blast media Blocked moisture separator Clean moisture separator see section 5 3 7 Air only no media comes out the noz zle No blast media in the blast sys tem refill Moist media prevents flow Remove moist media Remove cause for humid air supply 8 Irregular flow or too much blast media comes out of nozzle Incorrectly adjusted metering valve Adjust new see section ...

Page 20: ...20 7 Replacement parts 7 1 Individual replacement parts for cabinet ...

Page 21: ...21 ...

Page 22: ...22 Picture 5 Individual parts cabinet ...

Page 23: ...1Z Clamp 4 wire Ø 100 mm 12 100977 E box Pulsar II with following main components 100741 Solenoid valve 1 8 100743 Fuse F1 bis F5 100735 Modul Pulsar 12434Z Gasket 0827 006 13 100742 Safety stop 14 100736 Push button green 15 100737 Push button red 16 100691 Handholerubber 17 06266A Foot pedal 18 12434Z Gasket 0827 006 19 06190Z Mylar lens cabinet 5 pcs 20 12472Z Air hose 0830 049 per m 21 12302Z ...

Page 24: ... Boron carbide nozzle Nr 4 6 0 mm 11935Z Boron carbide nozzle Nr 5 8 0 mm 4 12031Z O Ring 5 11802Z Gun body 6 11913Z Nut for fixing of air jet 7 12097Z Rubber grommet 8 12342Z Air jet Nr 4 3 2 mm for blast nozzle 6 mm 12343Z Air jet Nr 5 4 0 mm for blast nozzle 8 mm 9 11723Z Union for air hose 10 11724Z Union for blast hose 11 12472Z Air hose 1 2 per m 12 12476Z Media hose PUR 1 2 pro m ...

Page 25: ...r Description 1 100688 Moisture separator 2 100061 Pressure regulator 1 4 with gauge 3 10709D Pilot regulator 90002D KAG 12 air coupling 7 4 Foot pedal Picture 8 Foot pedal No Stock No Description 06266A Valve 3 way rough 90941D 0 9418 silencer 01950D Pipe plug ...

Page 26: ...outlet 4 99751Z Gasket for cleaner 5 90261Z Clamp 6 wire Ø 150mm 6 12449Z Suction hose 6 Ø 150mm 7 11745Z Gasket 0235 0113 8 21265Z Screen new reclaimer 9 14271Z Door for reclaimer 10 12263Z Hook assy 0654 0006 11 11984Z Rubber lined plate 13 12417Z Valve assy 14a 100790 Adjustment screw 14b 100791 Counter nut 14c 100789 Metering valve housing 15 12148Z Bolt for valve 16 11532Z Valve housing 17 12...

Page 27: ...Pulsar 100669 Filter cartridge KIT CAB 1 19025Z Motor 230 380V 0 55 kW 2 100667 Blower wheel KIT CAB 3 99455D Fastener assy MB 4 100668 Dust box KIT CAB 5 100551 Star handle M8 6 12434Z Gasket 0827 006 99751Z Gasket for cleaner needed 1m 7 01241D Ball valve 8 90341D Air hose 9mm needed 2m 90084D Clamp 15 17 90899D Coupling 9mm ...

Page 28: ...28 8 Cabinet wiring 400V 0 55kW ...

Page 29: ...29 ...

Page 30: ...a double safety concept The blasting process will be interrupted by valves When emergency stop will be pushed when the foot pedal will be released when a cabinet door will be opened To minimize the risk that both of this safety equipping failure at the same time the air supply to the cabinet should be interrupted before mounting the foot pedal Cabinet door should be opened only after the rest air ...

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