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PREFACE 

 

 

 

 

 

  3. Clean, properly maintained NIOSH-APPROVED 

SUPPLIED-AIR RESPIRATOR. 

ALL components should 

ALWAYS be present. NEVER operate without inner lens in 
place. Thoroughly inspect ALL components DAILY for 
cleanliness and wear. ANY substitution of parts voids NIOSH 
approval i.e. cape, lenses, breathing hose, breathing air supply 
hose, air control valve, cool air or climate control devices. 
 

 

4. OSHA required BREATHING AIR FILTER

 for removal 

of moisture and particulate matter from breathing air supply. 
THIS DEVICE DOES NOT REMOVE OR DETECT CARBON 
MONOXIDE (CO). ALWAYS USE CO MONITOR ALARM. 
 

 

5. ASME CODED BLAST MACHINE 

sized to hold 1/2 

hour abrasive supply. ALWAYS ground machine to eliminate 
static electricity hazard. Examine pop up valve for alignment. 
Blast machine MUST be fitted with a screen to keep out foreign 
objects and a cover to prevent entry of moisture overnight. 
 

 

6. AIR LINE FILTER 

installed AS CLOSE AS POSSIBLE 

to machine inlet. Sized to match inlet piping or larger air supply 
line. Clean filter DAILY. Drain OFTEN. 
 

 

7. REMOTE CONTROLS 

MUST be in PERFECT 

operating condition. ONLY use APPROVED spare parts, 
including twin- line hose. DAILY: test system operation and 
check button bumper and spring action of lever and lever lock. 
DO NOT USE WELDING HOSE. 
 

 
 
 

 

8. BLAST HOSE

 with ID 3 to 4 times the nozzle orifice. 

Lines MUST be run AS STRAIGHT AS POSSIBLE from 
machine to work area with NO sharp bends. Check DAILY for 
internal wear and external damage. 

 

 

 

9. HOSE COUPLINGS, NOZZLE HOLDERS

 fitted 

SNUGLY to hose end and installed using PROPER coupling 
screws. Coupling lugs MUST be snapped FIRMLY into locking 
position. Gasket MUST form positive seal with safety pins 
inserted through pin holes. Check gaskets and replace if ANY 
sign of wear, softness or distortion. ALWAYS install safety 
cables at every connection to prevent disengagement. Check 
nozzle holder for worn threads. NEVER MIX DIFFERENT 
BRANDS OF COMPONENTS.  Check each of these 
components DAILY. 
 

 

10. 

Inspect

 NOZZLE and GASKET

 DAILY for wear. 

Replace nozzle when 1/16" larger than original size or if liner 
appears cracked. Check nozzle threads for wear. 
 

 

11. 

Use abrasive that is properly sized and free of harmful 

substances; such as, free silica, cyanide, arsenic or lead. 
Check material data sheet for presence of toxic or harmful 
substances. 
 

 

12. 

Test surface to be blasted for toxic substances. Take 

appropriate, and NIOSH required, protective measures for 
operator and bystanders which pertain to substances found on 
the surface to be blasted. 

 

 

 

 

3. NIOSH 
Approved 

Supplied-Air 

Respirator

11. Silica-free Abrasive 

5. ASME Coded 
Blast

Machine

8. Blast Hose 

10. Appropriately 
Sized Nozzle 

2. Breathing Air

 

Compressor

 

4. CPF Air-Filter 

6. Air Line

Filter

9. Hose Couplings and 
Safety Cables 

1 Air Compressor 

(or) 

2. Ambient Air Pump 

for low pressure 

respirator

 

7. Remote 

Controls 

IV

Summary of Contents for CPF 20

Page 1: ...th these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files i...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ... Compliance 1 3 1 When CPF Filters are used with a NIOSH approved supplied air respirator meets OSHA regulations 1910 94 a 6 and 1910 134 i 5 iii requiring air for abrasive blasting respirators shall be free of harmful quantities of dust mists and noxious odors CPF filters provide a pressure reducing valve to lower the pressure to meet the pressure requirements of the respirator providing that the...

Page 7: ...four outlets and will accommodate up to four supplied air respirators with total air requirement not to exceed 100 cfm WARNING Respirators are NIOSH approved to operate within specific pressure ranges When connecting multiple respirators make sure that all respirators are approved to operate within the same pressure range Operating the respirator outside of the approved pressure range will increas...

Page 8: ... 2 2 Attach a respirator hose fitting that is approved for use with the respirator the fitting is supplied with the respirator hose to one of the ports on the 3 8 branch tee cross manifold on CPF 80 Plug the other port s when connecting a single respirator 2 2 3 Multiple outlets When supplying air to additional respirators remove as many plugs as required and replace them with approved hose fittin...

Page 9: ...g air line to an air source that has not been tested for gas contamination The presence of unacceptable levels of carbon monoxide CO or other gases or oxygen deficiency in the breathing air will cause death to the user WARNING OSHA regulations 29 CFR 1910 and 29 CFR 1926 require that respirator air line couplers be incompatible with air lines for non respirable use This incompatibility prevents in...

Page 10: ...drain and removal of the cap for filter cartridge replacement 4 1 Breathing Air Connections 4 1 1 Filters can be configured for either left or right hand inlet If it is more convenient to have the air inlet on the opposite side swap the plug and inlet connector This is usually required only with fixed installations 4 1 2 The following instructions explain air connections using hose as the air supp...

Page 11: ...he arrow pointing up Inspect the cap gasket and o ring and replace them as needed 6 3 Cartridge Replacement Record 6 3 1 Use the chart in Figure 4 to maintain an accurate record of filter cartridge replacement dates Replace the filter cartridge at least every three months with a genuine Clemco replacement filter cartridge Filter Cartridge Replacement Record Date originally Installed Replacement Du...

Page 12: ... new style includes items marked 03582 Figure 6 7 3 CPF 80 Cap Figure 7 Item Description Stock No 1 Pressure gauge 00024 2 Cross manifold 3 8 NPT 22941 3 Nipple 3 8 NPT hex 03596 4 Relief valve 1 4 NPT 01909 5 Pressure regulator less gauge 3 8 NPT large body 22939 6 Cap CPF filter 03584 7 Plug 3 8 NPT brass 03536 Regulator kit converts CPF 20 to CPF 80 includes items marked 22937 Conversion kit co...

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