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CPF 20/80 PARTICULATE AIR FILTER 

Page 2 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP  

  

www.clemcoindustries.com

  

  Manual No. 04143   

 

 

 

 

WARNING

 

Respirator(s) must be supplied with at least 
Grade "D" quality respirable air, containing no 
less than 19.5 volume-percent of oxygen. 
Breathing air requirements are described in 
Compressed Gas Association, G-7.1., 
Commodity Specification For Air, published by 
Compressed Gas Association Inc., Chantilly, 
VA. CGA Website is cganet.com. If air quality is 
unknown, consult a safety professional and/or 
industrial hygienist. Poor quality air will cause 
serious respiratory injury or death to the user.

 

 
1.4 General 

Description

 

 

1.4.1 

The CPF is a particulate filter, which removes 

mists (including oil mist), water vapor and particulate 
matter, down to 0.5 micron in size from breathing air 
supplied by a breathing-air compressor.

 The CPF Filter 

does not detect or remove carbon monoxide (CO) or 
any other toxic gases.

 Filter effectiveness and cartridge 

life will be reduced considerably if the supplied air is 
heavily contaminated with particulate matter or moisture. 

 

 

1.4.2

 

The main components of the filters are shown in 

Figure 1. The CPF-20 is equipped with an outlet that

supplies filtered air to one or two supplied-air respirators. 
The CPF-80 has four outlets, and will accommodate up 
to four supplied-air respirators with total air requirement 
not to exceed 100 cfm. 

 

 

 

WARNING

 

Respirators are NIOSH-approved to operate 
within specific pressure ranges. When 
connecting multiple respirators, make sure that 
all respirators are approved to operate within 
the same pressure range. Operating the 
respirator outside of the approved pressure 
range will increase or restrict airflow beyond 
permissible limits. 

 
1.4.3

 

Compressed air enters the filter through either of 

the two side inlet ports. Moisture condensing inside the 
filter is drained through the petcock at the bottom of the 
filter body. Air is forced through a replaceable filter 
cartridge, which contains several filtering materials, 
which traps particulates. 

 
1.4.4

 

Outlet pressure is adjusted by the knob on the 

pressure regulator. Both filters are equipped with a 
pressure relief valve. The relief valve is an audible signal 
that pressure is exceedingly high. 

 

 

 
 
 
 
 

 

 
 
 
 

Figure 1 

 

Respirator Hose Fitting 

Respirator Hose Fitting

Plug: Connect an approved 
respirator hose fitting here when 
connecting a second respirator. 

Plug: Connect an approved 
respirator hose fitting here 
when connecting additional 
respirator(s). 

Pressure Regulator 

Pressure Regulator 

Filter Cartridge 

Breathing-Air 
Supply Inlet 

Relief Valve 

Strap Handle 

Drain

CPF-80 

Shown with mounting bracket 

configured for wall-mounting 

CPF-20 

Shown with mounting bracket 

configured for freestanding use 

Summary of Contents for CPF 20

Page 1: ...th these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files i...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ... Compliance 1 3 1 When CPF Filters are used with a NIOSH approved supplied air respirator meets OSHA regulations 1910 94 a 6 and 1910 134 i 5 iii requiring air for abrasive blasting respirators shall be free of harmful quantities of dust mists and noxious odors CPF filters provide a pressure reducing valve to lower the pressure to meet the pressure requirements of the respirator providing that the...

Page 7: ...four outlets and will accommodate up to four supplied air respirators with total air requirement not to exceed 100 cfm WARNING Respirators are NIOSH approved to operate within specific pressure ranges When connecting multiple respirators make sure that all respirators are approved to operate within the same pressure range Operating the respirator outside of the approved pressure range will increas...

Page 8: ... 2 2 Attach a respirator hose fitting that is approved for use with the respirator the fitting is supplied with the respirator hose to one of the ports on the 3 8 branch tee cross manifold on CPF 80 Plug the other port s when connecting a single respirator 2 2 3 Multiple outlets When supplying air to additional respirators remove as many plugs as required and replace them with approved hose fittin...

Page 9: ...g air line to an air source that has not been tested for gas contamination The presence of unacceptable levels of carbon monoxide CO or other gases or oxygen deficiency in the breathing air will cause death to the user WARNING OSHA regulations 29 CFR 1910 and 29 CFR 1926 require that respirator air line couplers be incompatible with air lines for non respirable use This incompatibility prevents in...

Page 10: ...drain and removal of the cap for filter cartridge replacement 4 1 Breathing Air Connections 4 1 1 Filters can be configured for either left or right hand inlet If it is more convenient to have the air inlet on the opposite side swap the plug and inlet connector This is usually required only with fixed installations 4 1 2 The following instructions explain air connections using hose as the air supp...

Page 11: ...he arrow pointing up Inspect the cap gasket and o ring and replace them as needed 6 3 Cartridge Replacement Record 6 3 1 Use the chart in Figure 4 to maintain an accurate record of filter cartridge replacement dates Replace the filter cartridge at least every three months with a genuine Clemco replacement filter cartridge Filter Cartridge Replacement Record Date originally Installed Replacement Du...

Page 12: ... new style includes items marked 03582 Figure 6 7 3 CPF 80 Cap Figure 7 Item Description Stock No 1 Pressure gauge 00024 2 Cross manifold 3 8 NPT 22941 3 Nipple 3 8 NPT hex 03596 4 Relief valve 1 4 NPT 01909 5 Pressure regulator less gauge 3 8 NPT large body 22939 6 Cap CPF filter 03584 7 Plug 3 8 NPT brass 03536 Regulator kit converts CPF 20 to CPF 80 includes items marked 22937 Conversion kit co...

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