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CMS-1 CARBON MONOXIDE MONITOR

Page 10

© 2017 CLEMCO INDUSTRIES CORP.

www.clemcoindustries.com

  Manual No. 23301, Rev. F

4.6.2

  If  the  number  in  the  display  is  lower  than  10 

PPM,  calibrate  through  the  upright  triangle.  If  the 
number  is  higher  than  10  PPM,  calibrate  through  the 
inverted  triangle.  Calibrate  by  inserting  a  straightened 
paper  clip  through  the  small  access  opening  in  the 
appropriate  triangle,  pushing  gently  until  the  detent  is 
felt. It takes several gentle pushes to change the display. 
Repeatedly and slowly, press the switch until the display 
registers 10 PPM. 

4.6.3

  When the display shows 10 PPM, the monitor is 

calibrated. Return the instrument to operating mode per 
Section 4.7. 

4.7 

Return Monitor to Operating Mode

4.7.1

  Close the connector’s flow-control valve. 

4.7.2

  Remove  the  calibration  connector  from  the 

monitor  by  gripping  the  tube-end  connector,  push  in 
lightly  and  turn  it  counterclockwise  to  unlock,  and  pull 
straight out. 

4.7.3

  Place  the  Run/Calibration  toggle  switch  toward 

"RUN". The flow meter ball should rise to .5 to .8 SCFH. 
After  the  warm-up,  the  "ALARM"  light  should  change 
from

yellow

  to 

green

.  If  the  light  does  not  change  to 

green

,  increase  or  decrease  flow  by  adjusting  the 

pressure regulator as required. 

4.7.4

  Make sure the "ARM" light is lit. See Sec. 1.7.2. 

4.7.5

  Close the instrument case cover and tighten the 

screws to a maximum of 20-inch-lbs. 

4.7.6

  Remove  the  calibration  connector  from  the 

cylinder of test gas. The test gas cylinder has a positive 
seal, whereas the  calibration connector valve does not. 
If  the  connector  is  not  removed  from  the  test  gas 
cylinder, over time, the cylinder will empty. 

4.7.7

If  the  tubing  needs  to  be  removed  from  the 

calibration  connector,  press  and  hold  the  slide  release, 
and gently pull the tubing connector out from the release 
fitting.

4.7.8

  Store all material in a clean, dry area. 

4.8 

Impurity-Free Air (zero contamination) Test 

4.8.1

This  test  should  be  done  whenever  the 

instrument stays in an alarm condition after it is returned 
to  the  operating  mode.  This  test  shows  whether  the 
alarm  condition  is  due  to  contaminated  air,  or  a 
malfunctioning monitor. 

4.8.2

  Follow  the  steps  in  Section  4.5  Calibration 

Testing, but use impurity-free test gas in place of the 10 
PPM gas. 

4.8.3.

  If  the  monitor  is  correctly  calibrated  and  in 

working order, the display will show 00 PPM. This means 
the monitor was accurately reading contaminated air. DO 
NOT USE THE COMPRESSED AIR FOR BREATHING. 

Do not breathe air that this instrument identifies 
as toxic, until the source of contamination is 
identified and corrected. Breathing toxic gases 
can cause death. 

4.8.4

  Identify  the  source  of  contamination.  Do  not 

overlook the possibility that contaminated air entered the 
compressor  intake.  The  contamination  could  be  from 
engine or other exhaust entering the intake. If the source 
of contamination is temporary, the monitor will return to 
a  non-alarm  (safe)  condition  after  the  contamination  is 
cleared from the compressed air system. 

4.8.5

  If the monitor is out of adjustment or not in good 

working order, the display will show other than 00 PPM. 
Zero the instrument per Section 5.0. 

4.8.5.1

  Calibrate  the  monitor  per  Section  4.6  and 

reapply impurity-free gas. If the display shows other than 
00 PPM, the monitor requires service.

Do not use compressed air monitored by this 
instrument for breathing unless the instrument 
is in good working condition. Using a monitor 
that is not in calibration or not working 
correctly can permit undetected CO to enter the 
breathing-air lines. Breathing toxic gases can 
death.

5.0 

ZEROING the MONITOR

The  following  materials  are  required  before  zeroing  the 
monitor:

  Impurity-Free Gas  ........................... Stock No. 11132 
  Calibration Connector  ..................... Stock No. 23011 
  Medium size screwdriver 
  Miniature screwdriver 

Summary of Contents for CMS 1

Page 1: ...is equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Parts Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing ...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for lighting painting ventilating dehumidifying parts handling or specialized respirators or other equipment even if offered by Clemco may have been manufactured or supplied by others The information Clemco...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the respirator user Breathing air quality must be at least Grade D as defined by the Compressed Gas Association specification G 7 1 per OSHA Regulation 29 CFR 1910 134 When compressed air is the breathin...

Page 4: ...rval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or statutory and in no event shall seller or its agents successors nominees or assignees or either be liable for special or consequential damage arising out of a breach of warranty This warranty does not...

Page 5: ...r tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoors overnight Never exceed the maximum working pressure of the vessel 7 AIR LINE FILTER moisture separator installed as close as possible to the blast machine inlet and sized to match the size of the inlet piping ...

Page 6: ...situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicates a hazardous situation that if not avoided will result in death or serious injury 1 3 Table of Contents SUBJECT SECTION LOCATION INTRODUCTION 1 0 Scope of Manual 1 1 Safety Alerts 1 2 Components 1 4 Operating Prin...

Page 7: ... air from a breathing air source The air to the respirator does not actually pass through the monitor This enables one monitor to detect CO carbon monoxide in the entire breathing air system not just in the air to a single respirator When the CMS is correctly installed and maintained it monitors the level of carbon monoxide in the air supply The instrument is a monitoring device it DOES NOT remove...

Page 8: ...ke sure all three alarm lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide Alarm Light Green Light No Audible Horn Indicates there is correct air flow and pressure to the sensor Correct flow is observed on the flow meter the flow ball is usually between 5 and 8 SCFH standard cubic feet per hour Yellow Light Intermittent Alarm Horn Appro...

Page 9: ...f the 1 4 x 1 8 reducer fitting and tubing elbow and assemble as shown in Figure 2 Make sure the regulator is correctly installed so the air flows toward the instrument The tubing elbow may be rotated after the instrument is mounted to enable the tubing to be connected with minimum bends 2 2 Mounting the Monitor 2 2 1 The simplest way to mount the CMS 1 is with the mounting flanges provided ref Fi...

Page 10: ...he dry contact terminals and a relay the monitor may be interlocked with other devices such as lights horns or compressor shutdown to provide additional safeguard against an unobserved alarm 2 3 2 3 Place a tee in the air supply line and use a bushing or other adaptor to connect the 1 8 NPT tube adaptor supplied Install an isolation valve at the source to enable depressurization for service and to...

Page 11: ...t the connectors as shown in Figure 4 2 4 2 6 Plug the black wire onto the J5 DC post at the upper edge of the circuit board as shown in Figure 4 Plug the white wire onto the J6 DC post 2 4 2 7 Reposition the faceplate making sure that all internal air lines are free of interference binding or kinks and that all tube connections are secure Tighten the faceplate screws finger tight to ensure they a...

Page 12: ...ration 3 1 1 Position the Run Calibration toggle switch to the RUN position 3 1 2 Open the sample air isolation valve to supply air to the monitor 3 1 3 Observe the flow meter ball and adjust the pressure regulator until the ball remains between 5 and 8 SCFH 3 1 4 Plug the instrument into a grounded 120 volt AC power supply If the monitor was converted to operate on 12 volt connect to a 12 volt DC...

Page 13: ...onitor is in the operating mode all three alarm lights must be lit green with no audible alarm Do not use compressed air monitored by this instrument for breathing without checking to make sure the instrument is in full operating mode and all the annunciator lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide 3 4 Shutdown 3 4 1 If the in...

Page 14: ...ttent alarm horn will sound Disarming the alarm per Section 1 8 2 will silence the horn during calibration tests 4 5 Calibration Test 4 5 1 Gently pull the tubing side of the release connector refer to Figure 6 to make sure it is correctly seated in the body Slowly open the calibration connector valve to introduce test gas Test gas is entering the unit when the flow meter ball rises If the ball do...

Page 15: ...rom the release fitting 4 7 8 Store all material in a clean dry area 4 8 Impurity Free Air zero contamination Test 4 8 1 This test should be done whenever the instrument stays in an alarm condition after it is returned to the operating mode This test shows whether the alarm condition is due to contaminated air or a malfunctioning monitor 4 8 2 Follow the steps in Section 4 5 Calibration Testing bu...

Page 16: ...es If the ball does not rise when the calibration valve is opened the test gas cylinder is probably empty 5 7 Adjust the flow control knob until the flow meter ball remains between 5 and 8 SCFH The valve is extremely sensitive Several minor adjustments may be required to position the ball correctly 5 8 Allow test gas to flow through the instrument until the digital readout stabilizes about one min...

Page 17: ... most cases the sensor should last two to three years Signs that the sensor is failing is the frequent need to calibrate the monitor and large spans drifting in the display from one calibration to another 7 1 2 The following materials are required to replace the sensor 10 PPM test gas Stock No 22865 Impurity free gas Stock No 11132 Calibration connector Stock No 23011 Sensor Stock No 23015 Medium ...

Page 18: ...ensor If pressure at the switch which is monitored by flow through the flow meter drops below minimum requirement or rises above maximum the monitor initiates an intermittent alarm 8 2 1 Before doing pressure tests make sure the Run Calibration toggle switch is toward RUN If the toggle is not in the RUN position the instrument will initiate an intermittent alarm indicating that the sample air is n...

Page 19: ...8 3 3 Make sure that the power supply is ON 8 3 4 For 12 volt system make sure the battery is fully charged and that the charging system is operational Make sure the positive and negative terminals are connected correctly 8 3 5 Check for faulty power supply or loose plug connection on circuit board 8 4 Either alarm lights or alarm horn fails 8 4 1 Check for loose plug connections on circuit board ...

Page 20: ...olt monitor includes CO monitor and items 4 to 10 23012 2 Calibration connector assembly 23011 3 Test gas 10 PPM 22865 Impurity free 11132 4 Regulator filter 23013 5 Flow meter 21376 6 Horn w wire and connector 12 volt DC 22922 7 Adaptor straight 1 8 NPT x 1 8 barb 11732 8 Adaptor elbow 1 8 NPT x 1 8 barb 11733 9 Tubing 1 8 urethane per foot 12475 10 Reducer 1 4 x 1 8 02026 11 Bushing 3 8 x 1 8 13...

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