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CMS-1 CARBON MONOXIDE MONITOR

Page 6

© 2017 CLEMCO INDUSTRIES CORP.

www.clemcoindustries.com

  Manual No. 23301, Rev. F

220-Volt  AC:

  These  monitors  are  available  from  the 

factory  on  special  order.  The  only  difference  between 
the 120-Volt and 220-Volt unit is the power cord. 

2.4.2  AC to 12-Volt DC field conversion 

Note:  The  following  field  conversion  instructions  to  12-
volt DC is for monitors with Serial Nos. 4446 and higher. 
To convert monitors with serial numbers lower than 4446, 
request manual No. 23301, Revision D or earlier. 

The  AC  power  cord  provided  with  the  monitor  may  be 
used, using 

black

 as the positive. A user supplied DC, 2-

wire  cord  may  be  used,  using  red  as  positive.  If  a  new 
12-volt cord is used, splice the positive through the fuse, 
and use the spade on the outlet of the fuse to connect to 
J5 DC positive post, as shown Figure 4. 

2.4.2.1

  Make sure that all electrical power to the monitor 

is locked-out and tagged-out. 

2.4.2.2

  Loosen the two case-cover screws and open the 

case cover. 

Some items removed or rotated for clarity 

 

Figure 4 

2.4.2.3

  Remove the four faceplate screws, and carefully 

remove  the  faceplate,  being  careful  not  to  disconnect 

any wires or tubing. NOTE: The screws on one side are 
shorter than those on the other side, replace accordingly. 

2.4.2.4

  Remove the connector  with red and black wires 

from the plug on the circuit board, as shown in Figure 4. 
If there is a chance the monitor will be converted back to 
AC power, tie the wires out of the way. If the monitor is to 
be  permanently  converted  to  12-volts,  pop  off  the  clear 
terminal cover and remove the wires from the terminal. 

2.4.2.5

  Disconnect  the 

white

  and 

black

  wires  from  the 

power supply lead-wires at the connectors, as shown in 
Figure 4. 

2.4.2.6

  Plug the 

black

 wire onto the J5 (DC +) post at the 

upper  edge  of  the  circuit  board,  as  shown  in  Figure  4. 
Plug the 

white

 wire onto the J6 (DC-) post.

2.4.2.7

  Reposition  the  faceplate,  making  sure  that  all 

internal  air  lines  are  free  of  interference,  binding,  or 
kinks, and that all tube connections are secure. Tighten 
the  faceplate  screws  finger-tight  to  ensure  they  are 
threading correctly, and then tighten to barely snug with 
a screwdriver. 

2.4.2.8

  Close  and  secure  the  instrument  case  cover, 

tightening the screws to a maximum of 20-inch lbs. 

2.4.2.9

  Remove the plug from the other end of the cord.  

2.4.2.10

  Attach  a  positive  (+)  terminal  connector  to  the 

end of the 

black

 wire and a negative (

-

) connector to the 

end of the 

white

 wire. Clip the 

green

 wire. 

Use any connectors that are compatible with a 12-
volt DC system. Make sure the connectors are 
clearly marked positive (+) and negative (-). Attach 
the positive connector to the wire leading to the DC+ 
post on the circuit board, and the negative 
connector to the DC- post on the circuit board. The 
monitor will not operate if wires are reversed.

2.5 

Changing Alarm Trip-Point 

2.5.1

  The  alarm  trip-point  is  preset  at  10  parts  per 

million  (PPM),  which  is  the  maximum  permissible 
exposure limit (PEL) of CO for Grade-D breathing air in 
the  USA.  Use  the  following  instructions  to  change  the 
trip point to 5 PPM when required by local regulations. 

2.5.2

  Unplug the monitor from the power supply. 

2.5.3

  Open  the  case  cover  and  insert  a  straightened 

paper  clip  into  the  "ARM"  port  in  the  faceplate.  While 

The green ground wire may remain connected or 

clipped when using the AC cord for DC 

White wire to DC  (J6)

J6 (DC )

J5 (DC+) 

Green Ground Wire 

Tie-off or 

remove wires

Black wire to DC+ (J5)

Power Supply

Circuit Board 

Fuse Assembly 

Lead Wires

Connector Post

Remove Connector

Disconnect white 

and black wire from 

power supply leads 

Summary of Contents for CMS 1

Page 1: ...is equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Parts Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing ...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for lighting painting ventilating dehumidifying parts handling or specialized respirators or other equipment even if offered by Clemco may have been manufactured or supplied by others The information Clemco...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the respirator user Breathing air quality must be at least Grade D as defined by the Compressed Gas Association specification G 7 1 per OSHA Regulation 29 CFR 1910 134 When compressed air is the breathin...

Page 4: ...rval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or statutory and in no event shall seller or its agents successors nominees or assignees or either be liable for special or consequential damage arising out of a breach of warranty This warranty does not...

Page 5: ...r tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoors overnight Never exceed the maximum working pressure of the vessel 7 AIR LINE FILTER moisture separator installed as close as possible to the blast machine inlet and sized to match the size of the inlet piping ...

Page 6: ...situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicates a hazardous situation that if not avoided will result in death or serious injury 1 3 Table of Contents SUBJECT SECTION LOCATION INTRODUCTION 1 0 Scope of Manual 1 1 Safety Alerts 1 2 Components 1 4 Operating Prin...

Page 7: ... air from a breathing air source The air to the respirator does not actually pass through the monitor This enables one monitor to detect CO carbon monoxide in the entire breathing air system not just in the air to a single respirator When the CMS is correctly installed and maintained it monitors the level of carbon monoxide in the air supply The instrument is a monitoring device it DOES NOT remove...

Page 8: ...ke sure all three alarm lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide Alarm Light Green Light No Audible Horn Indicates there is correct air flow and pressure to the sensor Correct flow is observed on the flow meter the flow ball is usually between 5 and 8 SCFH standard cubic feet per hour Yellow Light Intermittent Alarm Horn Appro...

Page 9: ...f the 1 4 x 1 8 reducer fitting and tubing elbow and assemble as shown in Figure 2 Make sure the regulator is correctly installed so the air flows toward the instrument The tubing elbow may be rotated after the instrument is mounted to enable the tubing to be connected with minimum bends 2 2 Mounting the Monitor 2 2 1 The simplest way to mount the CMS 1 is with the mounting flanges provided ref Fi...

Page 10: ...he dry contact terminals and a relay the monitor may be interlocked with other devices such as lights horns or compressor shutdown to provide additional safeguard against an unobserved alarm 2 3 2 3 Place a tee in the air supply line and use a bushing or other adaptor to connect the 1 8 NPT tube adaptor supplied Install an isolation valve at the source to enable depressurization for service and to...

Page 11: ...t the connectors as shown in Figure 4 2 4 2 6 Plug the black wire onto the J5 DC post at the upper edge of the circuit board as shown in Figure 4 Plug the white wire onto the J6 DC post 2 4 2 7 Reposition the faceplate making sure that all internal air lines are free of interference binding or kinks and that all tube connections are secure Tighten the faceplate screws finger tight to ensure they a...

Page 12: ...ration 3 1 1 Position the Run Calibration toggle switch to the RUN position 3 1 2 Open the sample air isolation valve to supply air to the monitor 3 1 3 Observe the flow meter ball and adjust the pressure regulator until the ball remains between 5 and 8 SCFH 3 1 4 Plug the instrument into a grounded 120 volt AC power supply If the monitor was converted to operate on 12 volt connect to a 12 volt DC...

Page 13: ...onitor is in the operating mode all three alarm lights must be lit green with no audible alarm Do not use compressed air monitored by this instrument for breathing without checking to make sure the instrument is in full operating mode and all the annunciator lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide 3 4 Shutdown 3 4 1 If the in...

Page 14: ...ttent alarm horn will sound Disarming the alarm per Section 1 8 2 will silence the horn during calibration tests 4 5 Calibration Test 4 5 1 Gently pull the tubing side of the release connector refer to Figure 6 to make sure it is correctly seated in the body Slowly open the calibration connector valve to introduce test gas Test gas is entering the unit when the flow meter ball rises If the ball do...

Page 15: ...rom the release fitting 4 7 8 Store all material in a clean dry area 4 8 Impurity Free Air zero contamination Test 4 8 1 This test should be done whenever the instrument stays in an alarm condition after it is returned to the operating mode This test shows whether the alarm condition is due to contaminated air or a malfunctioning monitor 4 8 2 Follow the steps in Section 4 5 Calibration Testing bu...

Page 16: ...es If the ball does not rise when the calibration valve is opened the test gas cylinder is probably empty 5 7 Adjust the flow control knob until the flow meter ball remains between 5 and 8 SCFH The valve is extremely sensitive Several minor adjustments may be required to position the ball correctly 5 8 Allow test gas to flow through the instrument until the digital readout stabilizes about one min...

Page 17: ... most cases the sensor should last two to three years Signs that the sensor is failing is the frequent need to calibrate the monitor and large spans drifting in the display from one calibration to another 7 1 2 The following materials are required to replace the sensor 10 PPM test gas Stock No 22865 Impurity free gas Stock No 11132 Calibration connector Stock No 23011 Sensor Stock No 23015 Medium ...

Page 18: ...ensor If pressure at the switch which is monitored by flow through the flow meter drops below minimum requirement or rises above maximum the monitor initiates an intermittent alarm 8 2 1 Before doing pressure tests make sure the Run Calibration toggle switch is toward RUN If the toggle is not in the RUN position the instrument will initiate an intermittent alarm indicating that the sample air is n...

Page 19: ...8 3 3 Make sure that the power supply is ON 8 3 4 For 12 volt system make sure the battery is fully charged and that the charging system is operational Make sure the positive and negative terminals are connected correctly 8 3 5 Check for faulty power supply or loose plug connection on circuit board 8 4 Either alarm lights or alarm horn fails 8 4 1 Check for loose plug connections on circuit board ...

Page 20: ...olt monitor includes CO monitor and items 4 to 10 23012 2 Calibration connector assembly 23011 3 Test gas 10 PPM 22865 Impurity free 11132 4 Regulator filter 23013 5 Flow meter 21376 6 Horn w wire and connector 12 volt DC 22922 7 Adaptor straight 1 8 NPT x 1 8 barb 11732 8 Adaptor elbow 1 8 NPT x 1 8 barb 11733 9 Tubing 1 8 urethane per foot 12475 10 Reducer 1 4 x 1 8 02026 11 Bushing 3 8 x 1 8 13...

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