Clemco APOLLO 100 CE Owner'S Manual Download Page 8

 

  Three perforated cover lenses (replacement, see 8.2) 

The blast helmet should never be used without the inner lens, outer lens and 

cover lenses in place.

  

(3) Belt 

Attach the air control valve to the belt. 

(4) Breathing air line

 

  Screw the breathing air line coupling to the air inlet of the helmet. 

  Attach the other end to the air control valve. 

Never carry the blast helmet by the air line but always use the handle to avoid 

damage to the air line.

 

(5) Air supply line

 

  Attach the air supply line to the air control valve using the quick coupling. 

  Attach  the other end of the line to the air filter, either  CPF-20  or CPF-80 (more 

than one operator). 

5  Air Supply 

The air supply to the blast helmet is a critical element of operator safety and is not included in the 

scope  of  delivery.  Please  read  this  section  with  particular  care.  Poor  air  quality  may  result  in 

illness or death of the operator (see 2.2). 

5.1  Air quality 

The  quality  of  the  air  supply  is  critical  and  very  important  for  ensuring  the  safety  and  wellbeing  of  the 

operator. Particular attention must be paid to ensuring that the equipment is not accidentally connected to 

other gas supplies, e.g. oxygen, acetylene or nitrogen. 

Never connect the breathing air line to an air source that has not been tested for gas or particulate 

contamination. 

Do not use a piston compressor (oil bath) to generate the breathing air as there is a strong risk it 

may produce high carbon monoxide concentrations. 

The presence of excessive carbon monoxide concentrations may result in the opera

tor’s death. 

The breathing air must meet the following requirements:

 

 

  The air supply must comply with 

EN 12021

  The breathing air for the blast helmet must contain at least 

19.5 % by volume oxygen

 

Before using the helmet, please read the owner’s manual, all instructions and labels, and all 

warnings  concerning  the 

compressed  air  source

.  Please  observe  the  compressor 

manufacturer’s statements/warnings concerning the use of the compressor. 

  If  using  an  oil-lubricated  compressor  for  the  air  supply,  a  high  temperature  monitor  and/or  a 

carbon  monoxide  alarm  should  be  fitted.  If  only  a  high  temperature  monitor  is  fitted,  the  air 

must  be  regularly  tested  for  the  presence  of  carbon monoxide. 

The  user  is responsible  for 

testing the breathing air,

 

the compressor, the carbon monoxide alarm, the air filter and 

the  wearing  parts.

  An  overheated  or  poorly  maintained  compressor  may  produce  carbon 

Summary of Contents for APOLLO 100 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 100 CE Supplied air respirator with continuous air flow Cat...

Page 2: ...EPARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 10 7 SETTINGS 11 7 1 Adjusting and replacing the helmet suspension 11 8 MAINTENANCE REPLACING PARTS 1...

Page 3: ...4 Inner collar 16 9 5 Sweatband helmet suspension 16 9 6 Blast helmet 16 9 7 Inner lens 16 10 STORAGE 16 10 1 Daily storage 16 10 2 Long term storage 16 11 REPLACEMENT PARTS 17 11 1 Air control valve...

Page 4: ...developed especially for use in blasting operations and is approved in accordance with DIN EN 14594 2018 and MSHA NIOSH 2 2 Restrictions and information in acc with DIN EN 14594 2018 a The helmet ena...

Page 5: ...e below 4 C the moisture content must be limited to prevent freezing k Warning The equipment must not be operated with pure oxygen or oxygen enriched air l Warning Each operator connected to the air s...

Page 6: ...CE symbol and number of the notified monitoring body u The cape and cape fastener are also labelled The blast helmet is not suitable for use for other operations such as welding or painting The helmet...

Page 7: ...r an additional respirator In accordance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold value 2 4 Ear protectors Ear protectors must be w...

Page 8: ...dentally connected to other gas supplies e g oxygen acetylene or nitrogen Never connect the breathing air line to an air source that has not been tested for gas or particulate contamination Do not use...

Page 9: ...itted and regularly serviced to remove unpleasant smells oil mist condensation rust from pipes and other constituents We recommend the use of our CMS 2 or CMS 4 carbon monoxide alarm 5 2 Air volume pr...

Page 10: ...compressor Open the service valve to pressurise the air supply line 2 Check the air pressure Make adjustments at the air filter 3 Check the equipment Protective equipment Helmet Breathing air supply...

Page 11: ...air flow by turning the knob at the side while wearing the helmet When the air supply is properly connected the valve allows the breathing air to be regulated between 160 l min and 400 l min 7 1 Adju...

Page 12: ...2 6 Check the helmet suspension Ensure the helmet suspension is properly adjusted 7 Check the suspension strap Check the suspension strap is in place 8 Reassemble the helmet suspension Push the four w...

Page 13: ...he outer lens Fit the three cover lenses 8 2 Replacing the outer lens and cover lenses Up to three perforated cover lenses can be fitted simultaneously However to ensure maximum visibility we recommen...

Page 14: ...eplacing the helmet suspension Follow the procedure described in 7 2 see also Figure 2 8 4 Outer cape Figure 4 Detaching the cape Follow this procedure if the cape is soiled or needs to be replaced 1...

Page 15: ...when replacing the lens frame 8 7 Replacing the chin strap Replace the chin strip when it becomes worn 8 8 Replacing the air line The screws on the helmet and the control valve are secured with double...

Page 16: ...t A suitable product is Indicur from Henkel 9 7 Inner lens The inner lens should be replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as a...

Page 17: ...ment parts Figure 5 Replacement parts Apollo 100 CE 11 1 Air control valve Item Art no Description 100042 CONTROL VALVE 100074 BREATHING VALVE LESS BELT 04381I FILTER SET APOLLO foam filter screen fil...

Page 18: ...I cover lenses 25 pieces 03580D CPF 20 R air filter 1 20975D HELMET SHELL A 100 GREEN 2 99996D INNER GASKET A 100 3 21044I INNER LENS A 100 polycarbonate 4 21043I OUTER LENS A 100 plastic 5 21042I MYL...

Page 19: ...WITH SAFETY COUPLED SI 100406 AIR HOSE 10 M WITH SAFETY COUPLING SI 100404 AIR HOSE 20 M WITH SAFETY COUPLING SI 100405 AIR HOSE 40 M WITH SAFETY COUPLING SI 11 3 Additional parts 23825D CLEMCOOL 044...

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