Clemco APOLLO 100 CE Owner'S Manual Download Page 5

 

g) 

Warning:

 The helmet is intended for use in an atmosphere that does not represent an imminent 

danger  to  human  life  or  health  and  contains  at  least  19.5  %  by  volume  oxygen.  The  operator 

should be able to escape from this atmosphere without needing to use the helmet. 

The  Apollo  100CE  blast  helmet  will  not  provide  adequate  protection  in  certain  highly  toxic 

atmospheres  caused  by  e.g.  lead-contaminated  dust  that  results  from  removing  lead-containing 

paints or other paints, asbestos, heavy metals etc. In such cases, there may be a risk to human 

life and health. 

Lead  poisoning  may  cause  death.  The  maximum  workplace  concentration  has  been  defined  as 

0.1  mg/m³  of  air  (TRGS  900).  For  this  reason,  the  blasting  contractor  must  always  determine 

which type of paint is to be removed and, if necessary, ensure that operators wear a blast hood 

or  helmet  that  is  approved  for  use  with  these  substances  or  an  additional  respirator.  In 

accordance with DGUV Regulation 112-190, Class 4B blast protection equipment can be used at 

up to 500 times the threshold value. 

h) 

Warning:

 During a period of very high use, peak respiration may produce negative pressure in the 

helmet. 

i) 

Warning:

 The air supply must comply with EN 12021. 

 

j) 

Warning:

 The moisture content in the breathing air must be kept within the limits specified in EN 

12021  to  prevent  the  supplied  air  respirator  with  continuous  air  flow  from  freezing.  If  the 

equipment is used  at a temperature below 4°C, the  moisture content must be limited to prevent 

freezing. 

 

k) 

Warning: 

The equipment must not be operated with pure oxygen or oxygen-enriched air. 

 

l) 

Warning: 

Each operator connected to the  air supply system must check that the capacity of the 

system is adequate as described in the information provided by Clemco. 

 

m)  It  is  imperative  that  operators  follow  the  instructions  for  donning  the  equipment  as  provided  by 

Clemco.  These  are  contained  in  Sections  4  (Preparation)  and  6  (Operation)  of  this  owner's 

manual. 

 

n)  The  air  supply  line  is  not  resistant  to contact  with  hot  surfaces  or  boiling  water  and  is  therefore 

not labelled accordingly. 

o)  The air supply line is not antistatic and is therefore not labelled accordingly. 

p)  Do  not  use  aggressive  chemicals  or  solvents  to  clean  the  equipment.  This  may  irritate  or  harm 

the  operator  and  alter  the  properties  of  the  material  used.  Please  also  consult  the  instructions 

concerning cleaning products and disinfectants in Section 9 of this owner’s manual.  

q)  No assistance is required when using the respirator because the operator will be warned if the air 

supply falls to inadequate levels by the flag of the air indicator dropping in his field of vision. If the 

operator is wearing ear protection or soundproofed communications equipment, there is therefore 

no need for any further measures to be taken. 

r) 

Warning: 

Particular attention must be paid to ensuring that the apparatus is not accidentally 

connected to other gas supplies, e.g. oxygen, acetylene or nitrogen. Never connect the breathing 
air line to an air source that has not been tested for gas or particulate contamination. 

Summary of Contents for APOLLO 100 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 100 CE Supplied air respirator with continuous air flow Cat...

Page 2: ...EPARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 10 7 SETTINGS 11 7 1 Adjusting and replacing the helmet suspension 11 8 MAINTENANCE REPLACING PARTS 1...

Page 3: ...4 Inner collar 16 9 5 Sweatband helmet suspension 16 9 6 Blast helmet 16 9 7 Inner lens 16 10 STORAGE 16 10 1 Daily storage 16 10 2 Long term storage 16 11 REPLACEMENT PARTS 17 11 1 Air control valve...

Page 4: ...developed especially for use in blasting operations and is approved in accordance with DIN EN 14594 2018 and MSHA NIOSH 2 2 Restrictions and information in acc with DIN EN 14594 2018 a The helmet ena...

Page 5: ...e below 4 C the moisture content must be limited to prevent freezing k Warning The equipment must not be operated with pure oxygen or oxygen enriched air l Warning Each operator connected to the air s...

Page 6: ...CE symbol and number of the notified monitoring body u The cape and cape fastener are also labelled The blast helmet is not suitable for use for other operations such as welding or painting The helmet...

Page 7: ...r an additional respirator In accordance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold value 2 4 Ear protectors Ear protectors must be w...

Page 8: ...dentally connected to other gas supplies e g oxygen acetylene or nitrogen Never connect the breathing air line to an air source that has not been tested for gas or particulate contamination Do not use...

Page 9: ...itted and regularly serviced to remove unpleasant smells oil mist condensation rust from pipes and other constituents We recommend the use of our CMS 2 or CMS 4 carbon monoxide alarm 5 2 Air volume pr...

Page 10: ...compressor Open the service valve to pressurise the air supply line 2 Check the air pressure Make adjustments at the air filter 3 Check the equipment Protective equipment Helmet Breathing air supply...

Page 11: ...air flow by turning the knob at the side while wearing the helmet When the air supply is properly connected the valve allows the breathing air to be regulated between 160 l min and 400 l min 7 1 Adju...

Page 12: ...2 6 Check the helmet suspension Ensure the helmet suspension is properly adjusted 7 Check the suspension strap Check the suspension strap is in place 8 Reassemble the helmet suspension Push the four w...

Page 13: ...he outer lens Fit the three cover lenses 8 2 Replacing the outer lens and cover lenses Up to three perforated cover lenses can be fitted simultaneously However to ensure maximum visibility we recommen...

Page 14: ...eplacing the helmet suspension Follow the procedure described in 7 2 see also Figure 2 8 4 Outer cape Figure 4 Detaching the cape Follow this procedure if the cape is soiled or needs to be replaced 1...

Page 15: ...when replacing the lens frame 8 7 Replacing the chin strap Replace the chin strip when it becomes worn 8 8 Replacing the air line The screws on the helmet and the control valve are secured with double...

Page 16: ...t A suitable product is Indicur from Henkel 9 7 Inner lens The inner lens should be replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as a...

Page 17: ...ment parts Figure 5 Replacement parts Apollo 100 CE 11 1 Air control valve Item Art no Description 100042 CONTROL VALVE 100074 BREATHING VALVE LESS BELT 04381I FILTER SET APOLLO foam filter screen fil...

Page 18: ...I cover lenses 25 pieces 03580D CPF 20 R air filter 1 20975D HELMET SHELL A 100 GREEN 2 99996D INNER GASKET A 100 3 21044I INNER LENS A 100 polycarbonate 4 21043I OUTER LENS A 100 plastic 5 21042I MYL...

Page 19: ...WITH SAFETY COUPLED SI 100406 AIR HOSE 10 M WITH SAFETY COUPLING SI 100404 AIR HOSE 20 M WITH SAFETY COUPLING SI 100405 AIR HOSE 40 M WITH SAFETY COUPLING SI 11 3 Additional parts 23825D CLEMCOOL 044...

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