Clemco APOLLO 100 CE Owner'S Manual Download Page 4

 

1  Scope of Manual 

This manual covers the startup, operation, maintenance, replacement of parts and measures that ensure 

the safe operation of the Apollo 100 CE blast helmet.  

Read the entire manual before startup or operation of the equipment. 

The following additional components may be used in conjunction with the Apollo 100 CE blast helmet: 

Article no. 

Description 

Remarks 

03580 D or 
03527 D 

CPF-20 or CPF-80 air filter 

Installation between air supply and air supply line 

23825D 
 

Clem Cool air conditioner 

In place of the pressure regulation valve to cool the 
air 

04411I 

Climate control 

In place of the pressure regulation valve to heat or 
cool the air as required 

These additional components are installed between the air supply and the air supply line. 
100577 

Leather cape for Apollo 100 

In place of the nylon cape (e.g. if a lot of blast media 
rebounds) 

22892D 

CMS-2 carbon monoxide alarm 
 

Carbon monoxide monitor - located outside the 
helmet 

29766D 

CMS-4 carbon monoxide alarm 
 

Carbon monoxide monitor - integrated in the helmet 

2  Application and Limitations 

2.1  General description 

The Apollo 100 CE blast helmet was developed especially for use in blasting operations and is approved 

in accordance with DIN EN 14594:2018 (and MSHA-NIOSH).  

2.2  Restrictions and information in acc. with DIN EN 14594:2018 

a)  The  helmet  enables  the  wearer  to  be  supplied  with  breathable  air,  which  must  comply  with  EN 

12021. The air is fed at a continuous flow rate to a mask via a breathing line. The equipment has 

an  adjustable  air  flow  valve  that  is  worn  by  the  operator.  An  air  supply  line  links  the  equipment 

wearer with the air supply. 

b)  Excess and exhaled air is released to the ambient atmosphere. 

The following temperatures are prescribed for: 

 Storage: 

 

 

 0°C to +30°C 

 Operation: 

 

 

-6°C to +40°C 

       Transport and handling:  

-20°C to +50°C 

c)  The length of the line between the filter and the control valve on the helmet must not exceed 40 

m. We  sell  the  line  in  pre-cut  lengths  of  5,  10,  20  and  40  m.  A  maximum  of  three  lines  can  be 

connected. 

d)  The  supplied  air  must  have  a  pressure  between  5  and  8  bar.  This  pressure  can  be  ensured  by 

using our CPF 20 air filter with integrated pressure regulator. 

e)  The pressure in the air supply line must not exceed 8 bar. 

f)  To ensure that the operator is supplied with sufficient oxygen, the air flow should be between 160 

l/min and 200 l/min. The air indicator will be activated by the minimum amount, i.e. the flag will be 

retracted. 

Summary of Contents for APOLLO 100 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 100 CE Supplied air respirator with continuous air flow Cat...

Page 2: ...EPARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 10 7 SETTINGS 11 7 1 Adjusting and replacing the helmet suspension 11 8 MAINTENANCE REPLACING PARTS 1...

Page 3: ...4 Inner collar 16 9 5 Sweatband helmet suspension 16 9 6 Blast helmet 16 9 7 Inner lens 16 10 STORAGE 16 10 1 Daily storage 16 10 2 Long term storage 16 11 REPLACEMENT PARTS 17 11 1 Air control valve...

Page 4: ...developed especially for use in blasting operations and is approved in accordance with DIN EN 14594 2018 and MSHA NIOSH 2 2 Restrictions and information in acc with DIN EN 14594 2018 a The helmet ena...

Page 5: ...e below 4 C the moisture content must be limited to prevent freezing k Warning The equipment must not be operated with pure oxygen or oxygen enriched air l Warning Each operator connected to the air s...

Page 6: ...CE symbol and number of the notified monitoring body u The cape and cape fastener are also labelled The blast helmet is not suitable for use for other operations such as welding or painting The helmet...

Page 7: ...r an additional respirator In accordance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold value 2 4 Ear protectors Ear protectors must be w...

Page 8: ...dentally connected to other gas supplies e g oxygen acetylene or nitrogen Never connect the breathing air line to an air source that has not been tested for gas or particulate contamination Do not use...

Page 9: ...itted and regularly serviced to remove unpleasant smells oil mist condensation rust from pipes and other constituents We recommend the use of our CMS 2 or CMS 4 carbon monoxide alarm 5 2 Air volume pr...

Page 10: ...compressor Open the service valve to pressurise the air supply line 2 Check the air pressure Make adjustments at the air filter 3 Check the equipment Protective equipment Helmet Breathing air supply...

Page 11: ...air flow by turning the knob at the side while wearing the helmet When the air supply is properly connected the valve allows the breathing air to be regulated between 160 l min and 400 l min 7 1 Adju...

Page 12: ...2 6 Check the helmet suspension Ensure the helmet suspension is properly adjusted 7 Check the suspension strap Check the suspension strap is in place 8 Reassemble the helmet suspension Push the four w...

Page 13: ...he outer lens Fit the three cover lenses 8 2 Replacing the outer lens and cover lenses Up to three perforated cover lenses can be fitted simultaneously However to ensure maximum visibility we recommen...

Page 14: ...eplacing the helmet suspension Follow the procedure described in 7 2 see also Figure 2 8 4 Outer cape Figure 4 Detaching the cape Follow this procedure if the cape is soiled or needs to be replaced 1...

Page 15: ...when replacing the lens frame 8 7 Replacing the chin strap Replace the chin strip when it becomes worn 8 8 Replacing the air line The screws on the helmet and the control valve are secured with double...

Page 16: ...t A suitable product is Indicur from Henkel 9 7 Inner lens The inner lens should be replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as a...

Page 17: ...ment parts Figure 5 Replacement parts Apollo 100 CE 11 1 Air control valve Item Art no Description 100042 CONTROL VALVE 100074 BREATHING VALVE LESS BELT 04381I FILTER SET APOLLO foam filter screen fil...

Page 18: ...I cover lenses 25 pieces 03580D CPF 20 R air filter 1 20975D HELMET SHELL A 100 GREEN 2 99996D INNER GASKET A 100 3 21044I INNER LENS A 100 polycarbonate 4 21043I OUTER LENS A 100 plastic 5 21042I MYL...

Page 19: ...WITH SAFETY COUPLED SI 100406 AIR HOSE 10 M WITH SAFETY COUPLING SI 100404 AIR HOSE 20 M WITH SAFETY COUPLING SI 100405 AIR HOSE 40 M WITH SAFETY COUPLING SI 11 3 Additional parts 23825D CLEMCOOL 044...

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