Clemco APOLLO 100 CE Owner'S Manual Download Page 7

 

 

2.3  Toxic dust poisoning 

The following applies for model 1 and model 2 protective clothing in accordance with DIN EN ISO 

14877:2003 (D): 

Research  has  identified  the  potential  risks  of  lead  poisoning  to  unprotected  operators  and  other 

personnel  who  may  be  exposed  to  lead-containing  abrasive  dust  in  the  vicinity  of  abrasive  blasting 

operations. This dust is primarily the result of removing lead-containing paints. A risk to human life and 

health  may  also  result  from  paints  containing  heavy  metals,  asbestos  or  other  toxic  dust.  Lead 

poisoning may cause death. The maximum workplace concentration has been defined as 0.1 mg/m³ of 

air (TRGS 900). 

For  this  reason,  the  blasting  contractor  must  always  determine  which  type  of  paint  is  to  be  removed 

and,  if  necessary,  ensure  that  operators  wear  a  blast  hood  or  helmet  that  is  approved  for  use  with 

these substances or an additional respirator. 

In accordance with DGUV Regulation 112-190, Class 4B blast protection equipment can be used at up 

to 500 times the threshold value. 

2.4  Ear protectors 

Ear protectors must be worn when using the blast helmet. 

2.5  Expiry date of the PPE or certain of its components 

The equipment must be properly serviced, maintained and stored. All rubber components must be 
replaced at the latest 5 years after the date of manufacture. It is recommended that the blast helmet is 
replaced after a maximum of 10 years. 

3  Description of the equipment 

The minimal version of the blast helmet consists of the following components: 
 

 

Helmet with chin strap, suspension and cape 

 

Breathing air line (length approx. 700 mm) 

 

Air supply line (length 10 m) with quick coupling (female) 

 

Air control valve 

4  Preparation 

Check and/or prepare the following components: 

(1) Adjust the helmet 

suspension. 

  Remove the cape (see 8.4). 

  Detach and adjust the helmet suspension (see 7.2).

 

(2) Check that the lens 

system is in place.

 

  Inner lens (replacement, see 8.1)  

  Outer lens (replacement, see 8.2) 

Summary of Contents for APOLLO 100 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 100 CE Supplied air respirator with continuous air flow Cat...

Page 2: ...EPARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 10 7 SETTINGS 11 7 1 Adjusting and replacing the helmet suspension 11 8 MAINTENANCE REPLACING PARTS 1...

Page 3: ...4 Inner collar 16 9 5 Sweatband helmet suspension 16 9 6 Blast helmet 16 9 7 Inner lens 16 10 STORAGE 16 10 1 Daily storage 16 10 2 Long term storage 16 11 REPLACEMENT PARTS 17 11 1 Air control valve...

Page 4: ...developed especially for use in blasting operations and is approved in accordance with DIN EN 14594 2018 and MSHA NIOSH 2 2 Restrictions and information in acc with DIN EN 14594 2018 a The helmet ena...

Page 5: ...e below 4 C the moisture content must be limited to prevent freezing k Warning The equipment must not be operated with pure oxygen or oxygen enriched air l Warning Each operator connected to the air s...

Page 6: ...CE symbol and number of the notified monitoring body u The cape and cape fastener are also labelled The blast helmet is not suitable for use for other operations such as welding or painting The helmet...

Page 7: ...r an additional respirator In accordance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold value 2 4 Ear protectors Ear protectors must be w...

Page 8: ...dentally connected to other gas supplies e g oxygen acetylene or nitrogen Never connect the breathing air line to an air source that has not been tested for gas or particulate contamination Do not use...

Page 9: ...itted and regularly serviced to remove unpleasant smells oil mist condensation rust from pipes and other constituents We recommend the use of our CMS 2 or CMS 4 carbon monoxide alarm 5 2 Air volume pr...

Page 10: ...compressor Open the service valve to pressurise the air supply line 2 Check the air pressure Make adjustments at the air filter 3 Check the equipment Protective equipment Helmet Breathing air supply...

Page 11: ...air flow by turning the knob at the side while wearing the helmet When the air supply is properly connected the valve allows the breathing air to be regulated between 160 l min and 400 l min 7 1 Adju...

Page 12: ...2 6 Check the helmet suspension Ensure the helmet suspension is properly adjusted 7 Check the suspension strap Check the suspension strap is in place 8 Reassemble the helmet suspension Push the four w...

Page 13: ...he outer lens Fit the three cover lenses 8 2 Replacing the outer lens and cover lenses Up to three perforated cover lenses can be fitted simultaneously However to ensure maximum visibility we recommen...

Page 14: ...eplacing the helmet suspension Follow the procedure described in 7 2 see also Figure 2 8 4 Outer cape Figure 4 Detaching the cape Follow this procedure if the cape is soiled or needs to be replaced 1...

Page 15: ...when replacing the lens frame 8 7 Replacing the chin strap Replace the chin strip when it becomes worn 8 8 Replacing the air line The screws on the helmet and the control valve are secured with double...

Page 16: ...t A suitable product is Indicur from Henkel 9 7 Inner lens The inner lens should be replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as a...

Page 17: ...ment parts Figure 5 Replacement parts Apollo 100 CE 11 1 Air control valve Item Art no Description 100042 CONTROL VALVE 100074 BREATHING VALVE LESS BELT 04381I FILTER SET APOLLO foam filter screen fil...

Page 18: ...I cover lenses 25 pieces 03580D CPF 20 R air filter 1 20975D HELMET SHELL A 100 GREEN 2 99996D INNER GASKET A 100 3 21044I INNER LENS A 100 polycarbonate 4 21043I OUTER LENS A 100 plastic 5 21042I MYL...

Page 19: ...WITH SAFETY COUPLED SI 100406 AIR HOSE 10 M WITH SAFETY COUPLING SI 100404 AIR HOSE 20 M WITH SAFETY COUPLING SI 100405 AIR HOSE 40 M WITH SAFETY COUPLING SI 11 3 Additional parts 23825D CLEMCOOL 044...

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