Clemco 100401 Owner'S Manual Download | Manualshive

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10.3 Pneumatic circuit- manual abrasive metering valve

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Summary of Contents for 100401

Page 1: ...emco International GmbH Carl Zeiss Straße 21 Tel 49 0 8062 90080 83052 Bruckmühl Mail info clemco de Germany Web www clemco international com OWNER S MANUAL Pressure Blast Cabinet BNP series BNP 65 75 85 220 601 721 ...

Page 2: ...gy consumption 8 4 6 Emissions 8 5 SET UP FOR INITIAL INSTALLATION 9 5 1 Carriage Handling 9 5 1 1 BNP 65 and BNP 220 9 5 1 2 BNP 75 und BNP 85 9 5 1 3 BNP 601 and BNP 721 10 5 1 4 Cyclone 10 5 2 Unpackung and disposing the packing material 10 5 3 Requirements 10 5 3 1 Required space for BNP 65 and 220 11 5 3 2 Required space BNP 75 and BNP 85 11 5 3 3 Required space for BNP 601 12 5 3 4 Required ...

Page 3: ... 7 5 After max 150 h of blasting 18 7 6 After other periodes of time 18 8 TROUBLESHOOTING 19 9 ADMITTED MODIFICATIONS FOR USERS 21 10 REPLACEMENT PARTS 21 10 1 Replacement parts BNP 65 BNP 75 BNP 85 and BNP 220 21 10 2 Replacement parts BNP 601 and 721 23 10 3 Pneumatic circuit manual abrasive metering valve 25 10 4 Blast machine 28 10 5 Nozzles Blast hose Couplings etc 28 10 6 Foot pedal 28 10 7 ...

Page 4: ...lowed Read the operating instructions carefully before starting any work It is part of the product and must be kept in the immediate vicinity of the device and be accessible to staff at all times These technical documents must be made available to all persons who use the blasting cabinet under their own responsibility Those responsible for the plant and operation must ensure that the documentation...

Page 5: ...trictions BNP 65 75 BNP 220 85 BNP 601 BNP 721 Max loading rate of the grate floor 1000 N 100 kp 1000 N 100 kp 2500 N 250 kp 2500 N 250 kp Max loading rate of the housing 2000 N 200 kp 2000 N 200 kp 10 000 N 1000 kp 10 000 N 1000 kp Max load rating with rack standard 2000 N 200 kp 2000 N 200 kp 2500 N 250 kp 2500 N 250 kp Operating time Continuous duty Basic parameters See attached yellow cover 4 ...

Page 6: ...BG1 BG2 Pneumatic dustbin monitoring 1 HS1 Moisture separator dust collector BP2 PE converter of dustbin monitoring 2 QM3 Ball valve QM8 QM9 Ball valve 3 KH1 KH2 Pilot regulator RN3 Cleaning nozzle cabin 4 KH3 Pressure regulator auch Einlaßventil X1 Blast cabinet PG1 PG3 Manometer X2 Reclaimer 6 RN1 Blast Nozzle X3 Cartridge dust collector QM1 3 2 way solenoid valve X4 Exhaust muffler RN2 RN4 Clea...

Page 7: ...P 75 and BNP 85 4 4 1 Media recovery system Cyclone Cyclone principle Deposition of o Dust in dust collector o Good media in circuit o Coarse impurities in screen 4 4 2 Blast machine o Volume 100l o Media metering valve manual o Controlled by foot pedal ...

Page 8: ...trol elements where notes functiones Pressure regulation blasting Control box 2 to 7 bar Dedusting filter cartridge Pressure regulator on air balance vessel Backside of blast cabinet Preference pressure 5 bar ON OFF Control box Activating Control circuit Fan Light Filter cartridge dedusting function After running process Emergency STOP Control box Deactivating electrical supply 4 5 Energy consumpt...

Page 9: ...ion 5 1 Carriage Handling 5 1 1 BNP 65 and BNP 220 A G G G Min 45 BNP Weight A mm 65 2500 N 250 kg 1100 220 2800 N 280 kg 1450 5 1 2 BNP 75 und BNP 85 G G BNP Weight A mm B mm 75 5000N 500 kg 2200 1200 85 5600 N 560 kg 2900 1300 G G G ...

Page 10: ...g 1500 721 10 000 N 1000 kg 1850 5 1 4 Cyclone A G G Min 90 Type weight A mm 900 500 N 50 kg 800 mm 1200 700 N 70 kg 800 mm 5 2 Unpackung and disposing the packing material Pallet Wooden pallets 800 x1200 Plastic film 5 3 Requirements Basic requirements see yellow cover sheet ...

Page 11: ...d MBX filter Pos 1 BNP 65 left und BNP 220 right Pos 2 Cyclon 900 oder 1200 CFM blast pot Pos 3 MBX Filter 1500 CFM 5 3 2 Required space BNP 75 and BNP 85 Ca 1320 B C Ca 4450 Ca 6750 Arbeitsfläche 800 mm breit Ca 800 Ca 800 A Ca 1440 Filter Kabine Zyklon Kessel Ca 4100 BNP 75 BNP 85 A mm 910 1000 B mm 2120 2850 ...

Page 12: ...Pos 3 Filter MBX 1500 2000 Pos 4 900 CFM Cyclone and blast machine Picture 4a Required space for BNP 601 5 3 4 Required space for BNP 721 Pos 1 Cabinet BNP 721 Pos 2 Car with turntable Pos 3 Filter MBX 1500 Pos 4 900 CFM Cyclone and blast machine Picture 4b Required space for BNP 721 ...

Page 13: ...nts only by authorized electrician Warning Explosion hazard caused by dust Ground Caution Risk of injuri Ground Electrical connection and grounding 16A Euro plug connector Ground cabinet cyclone and dust collector min 10 mm 2 Earth screw in stock ground wire etc no shipment Caution Noise 80dB A Wear ear protection Operation checkout without media Close the doors Switch on elctricity green push but...

Page 14: ...an be remarked only during dedusting 6 Instruction handbook 6 1 Set up and operation Shut down Turn on air supply Adjust blast pressure Switch on electricity Main switch and green push button Load parts to be blasted into the cabinet Close doors Blasting Hold blast gun nozzle and step on the foot pedal Blow off media Clean parts with blow off gun Disconnect electricity Main switch Red push button ...

Page 15: ...ure QK Quantum abrasive metering valve The following steps must be followed in order to operate the manual Quantum metering valve 1 Start the blast operation 2 Turn the metering knob The manual metering valve adjusts abrasive flow by turning the metering knob 6 4 3 Negative pressure view media consumption and flow BNP 65 BNP 220 BNP 601 721 1 2 2 1 ...

Page 16: ...e reclaimer cyclone Open door and remove media into the blast pot Unloading blast pot again Only residues 6 4 5 Pulsing cleaning dust collector cartridge replace cartridge disposal of residues Replace cartridge Pulse filter cartridge two times start cabinet again and turn off after more than 2min ca 5 minutes dedusting pulse Push emergency stop Close air supply Depressurize installation see 6 4 1 ...

Page 17: ...ing the front of the cabinetg Install window Push into the slot Thread filler strip With installation tool 6 4 7 Adjust door safety interlook Nr Description 1 Door safety interlock 2 Nut for screw adjusting 3 Actuating screw for safety interlock 4 Cabinet door 7 Maintenance and cleanse 7 1 Preface During operation the cabinets are exposed to wear In order to ensure safe operation and high efficien...

Page 18: ...gasket for wear and replace if it s necessary 7 4 After max 50 h of blasting Check and if necessary replace cleanse 1 Blast gun and nozzle Nozzle gasket 2 Moisture separator Clean filter and sight glass with soap and warm water 3 Air hoses and blast hoses Gaskets of couplings for wear Blast hose by hand for soft spots 4 Blast pot Pop up valve for wear by hand Check wear oft he pop up valve by by p...

Page 19: ...y Test the connections of hose for leaks Suction hoses for wear Dust leaking from dust conatiner 2 Abnormally high media consumption Cyclone door open or leaky Replace gasket Too fine or too lighweight media Install and adjust supplementary a Vortex cylinder Negative pressure to high See 6 4 3 3 Poor cleaning rate Not enought blast media in circuit Check and if necessary refill Media metering valv...

Page 20: ...ir and no media comes out the nozzle Door interlocks are not actuated Adjust pin resp door fixing bzw see 6 4 7 Wrong connection of pneumatic hoses on foot pedal permanent air blow off Only when foot pedal was new installed Connect properly Polluted blocked moisture separator Cleanse moisture separator Hose of control lines leaky Need of second person First person is blasting Second person checks ...

Page 21: ...cription BNP 65 BNP 75 BNP 85 BNP 220 1 Door gasket per m 12434Z 12434Z 2 Left door complete 100326 100328 3 Right door complete 100327 100329 4 Gate 11811Z 11810Z 5 Change frame mylar 5 pcs small 100960 100960 Glass change frame small 100991 100991 Chain m necessary 0 5m 24273Z 24273Z Door gasket 2m 12434Z 12434Z Star handle IG M8 100551 100551 6 Window glass 0583 0001 security glass 12212Z 12212...

Page 22: ... 16 Clamp for gloves 11576Z 11576Z 19 Grommet 0236 0001 for blast hose 6 mm 12762Z 12762Z 21 Bushing safety door valve 15042Z 15042Z 23 Pneumatic valve safety door 12202Z 12202Z 25 Clamp f Ø 100 mm 4 wire 90241Z 26 Clamp f Ø 125 mm 5 wire 90260Z 27 Hour counter 100579 100579 29 Suction hose PU Ø 100 mm 4 per m 12447Z Suction hose PU Ø 125 mm 5 per m 12449Z 31 Lamp less regulator 2x15W 19574Z 19574...

Page 23: ... 1 65 m window glass large 2 70m 12435Z 100962 12435Z 100962 5 Window glass 0583 0001 small 497 x 317 mm security glass 12212Z 12212Z 9 Window glass 20 x 30 0583 0002 large 12213Z 12213Z Change frame complete 100959 100959 Gasket 3 m 12434Z 12434Z Star handle 100551 100551 Glass change frame small 100991 100991 Window glass for Change frame large 535 x 800 x 3mm 100992 100992 10 Clamp for glove 11...

Page 24: ...placement parts BNP 601 and 721 Pos Description 601 721 1 Suction hose Ø 100 mm 4 PUR 12447Z 12447Z 2 Clamp Ø 150 mm 6 wire 90261Z 90261Z 3 Clamp Ø 100 mm 4 wire 90241Z 90241Z 4 Suction hose Ø 150 mm 6 12452Z 12452Z 5 Y piece 180 100 100 19998Z 19998Z Y piece 150 100 100 Y piece 150 180 180 12379Z 14279Z 12379Z 14279Z ...

Page 25: ...25 10 3 Pneumatic circuit manual abrasive metering valve ...

Page 26: ...ozzle 0348 0022 cabinet 13116Z RN2 RN4 Blow off nozzle filter See additional owner s manual MBX dust collector QM1 3 2 way valve 1 8 100741 RM1 Nozze nozzle holder see 10 5 QN1 Media metering valve 22780D QM2 QM 5 Diaphragm valve See additional owner s manual MBX dust collector QM7 3 2 way valve pneum 99406D QM4 Auslaßventil TLR Strahlkessel 03371I QM8 Ball valve 1 02397D RM1 Non return valve with...

Page 27: ...27 ...

Page 28: ...last hose 19 x 7 pro m 04301D 4 NHP 3 4 nozzle holder f blast hose 19x7 99204D 5 Nozzles with coarse thread 50 mm CTJG 3 Clemlast TC 4 8mm 05288D CTJG 4 Clemlast TC 6 5mm 05289D CTJG 5 Clemlast TC 8mm Standard 05290D Nozzle holder 100559 Clamp ZERO 12mm 99868Z Nozzle holder NHP 0 100567 Nozzle holder NHP 1 100568 10 6 Foot pedal Pos Description Part no 3 way foot valve complete 06266Z Silencer 909...

Page 29: ...29 10 7 Cyclon pression ...

Page 30: ...65Z Clamp 180mm 7 90277Z Clamp 200mm 8 90279Z Clamp 225mm 9 6 12361Z 16 8 m 3 min Adaptor 125 mm 5 12363Z 25 4 m 3 min Adaptor 150 mm 6 17277Z 34 m 3 min Adaptor 180 mm 7 7 11746Z Gasket for adaptor 100 mm 4 11779Z Gasket for adaptor 125 mm 5 11759Z Gasket for adaptor 150 mm 6 8 11985Z 16 8 m 3 min Rubber wear plate 11982Z 25 4 m 3 min Rubber wear plate 11980Z 34 m 3 min Rubber wear plate 9 90260Z...

Page 31: ... x25 20 12011D Plug 1 NPT 21 27349Z 1 Plug 1 15580Z Magnet for screen 99958Z 1628 Silo with door 99166Z 2040 Silo 300 mm with door 99167Z 2452 Silo with door 10 8 Dust collector and blower See additional owner s manual 10 9 Control box Pos Description Part no without Emergency STOP button 100742 without Solenoid valve 1 8 100741 without Module Pulsar see table 8 10 for different voltage and power ...

Page 32: ...ntable 760 mm complete 90987Z 90987Z none Gate 300 x 300 mm per pcs 99840Z 99840Z Openings in door Gate 400 x 400 mm per pcs 100282 100282 100282 100282 Openings in door Port 300 x 300 mm including mounting 1 100283 100283 100283 Openings in door Port 400 x 400 mm including mounting 90681Z 90681Z 90681Z 90681Z Openings in door Tumble 4 5 l complete with E motor 230V door mounting possible 1 100302...

Page 33: ...ade recycle the dismantled components Scrap metals Send plastic elements for recycling Dispose of remaining components sorted according to material properties ATTENTION Environmental damage through incorrect disposal Electronic scrap electronic components lubricants and other auxiliary materials are subject to hazardous waste treatment and may only be disposed of by approved specialist companies T...

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