cleasby FIBERGLASS Series, Instruction Manual

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Cleasby Conveyors Mounting Instructions
Cleasby Conveyors (Rev. 08/14/12) | Page 2-7
Parts to be Supplied by the
Customer or Installer
Because of the diversity in trucks and
installations, there are certain parts (CM)
does not supply. These include the
P.T.O. and all necessary fittings to
connect the pump to the truck
transmission.
The turntable comes with hydraulic
hoses; however it may be necessary to
acquire additional hosing in order to
connect the pump. Additionally, (CM)
does not supply hosing to connect the
stabilizers and stabilizer control valves.
Certain other small parts and fittings are
to be acquired by the customer or
installer.
INSTALLATION PROCEDURE
(CM) recommends the following
installation procedures. Please note
advisories that will assist you in the
process.
Mounting the Turntable
1.) Securely mount the oil reservoir unit
underneath the truck bed and attach to
the frame. This will ensure a sufficient
resistance to forces arising out of
operation of the pump and
corresponding torque production. Allow
adequate clearance between the top of
the reservoir and the truck bed to permit
access to the reservoir for filling with
hydraulic oil.
GPM 8-10 gallons for pump and
reservoir
Operating Pressure Setting - 1800 psi
2.) Connect the pump to the customer
purchased power take-off (PTO) and the
truck transmission. The PTO needs to be
rated minimally at 85% of engine speed
and not to exceed 110%. Alternatively,
the truck engine RPM should run
between 700 to 800 RPM and not to
exceed 1000 RPM. Please check the
pump for proper rotation direction
before installing.
3.) Mount the turntable centered at the
rear of the truck bed. It is most important
that the turntable is securely mounted to
the truck frame (not just the truck bed).
It has been our experience that the
following method for mounting has
proven effective.
a.) Cut a 34" long x 30" wide hole in the
bed of the truck positioned so as to lie
equal distant between the frame rails. In
the case of mounting the RTH series
turntable, make certain that there is
clearance around the truck and bed
frame for the rotation motor to freely
rotate in full circle (i.e. 360 degrees)
without obstruction. It may be necessary
to notch out a small portion of the frame
work to allow the motor to rotate.
b.) Position the turntable base plate to
ensure that the turntable post is centered
relative to the square hole cut in the bed
of the truck. Concurrent with
establishing center line position, ensure
that the edges of the base plate are
parallel with the sides of the truck bed.
c.) Referring to Figure 2-1, drawing (1),
note that this view depicts hole pattern
dimensions consistent with most truck
frames.
A Note of Caution : prior to
drilling the bolt holes, measure the truck
frame to make certain that the actual