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cleasby FIBERGLASS Series, Instruction Manual

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SECTION TWO 

MOUNTING INSTRUCTIONS

 

 
 
 

TRUCK-MOUNTED CONVEYORS 

FBR-FIBERGLASS SERIES 

TURNTABLES-RTH 3000, RTH 4000 

RTH 6000

 

 
 

GENERAL 

 

 

 

 

 

 

 

2-1 

  Parts Supplied by ACI 

 

 

 

 

 

2-1 

  Parts to be Supplied by the Customer or Installer 

 

 

2-1 

INSTALLATION PROCEDURE 

 

 

 

 

2-7 

  Mounting the Turntable 

 

 

 

 

 

2-7 

  Mounting the Conveyor 

 

 

 

 

 

2-3 

  Connecting the Hydraulic Hoses 

 

 

 

 

2-4 

  Bleeding the System   

 

 

 

 

 

2-5 

  Warning Labels and Safety Devices   

 

 

 

2-5 

  Final Inspection and Adjustments 

 

 

 

 

2-6 

 
 

 

 
 
 
 
 
 

Cleasby Conveyors (Rev. 08/14/12) 

362 South Main, Clearfield, UT 84015 

801-773-1311 * 800-453-2446 * Fax 801-773-8608 

Summary of Contents for FIBERGLASS Series

Page 1: ...INSTRUCTION MANUAL TRUCK MOUNTED CONVEYORS CONVEYOR FBR FIBERGLASS SERIES TURNTABLES RTH 3000 RTH 4000 RTH 6000 Cleasby Conveyors Inc of Utah...

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Page 3: ...Word Panels define signal words used in this manual You must make yourself familiar with their meaning and application as it pertains to warnings and cautions provided in this manual Please see ANSI Z...

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Page 5: ...identical brand and type as installed as original equipment on the conveyor Call Cleasby Conveyors for information 800 435 2446 or 801 773 1311 for additional information The Hydraulic lines employed...

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Page 7: ...Installer 2 1 INSTALLATION PROCEDURE Mounting the Turntable 2 7 Mounting the Conveyor 2 8 Connecting Hydraulic Hoses 2 9 Bleeding the System 2 10 Warning Labels and Safety Devices 2 10 Final Inspectio...

Page 8: ...IVE PARTS IDENTIFICATION Conveyor Parts 5 1 Turntable Parts 5 2 SECTION SIX INTRODUCTION INSTALLATION 6 1 Stabilizer Frame Mounting 6 1 Installing Stabilizer Legs and Cylinders 6 2 Mounting the Contro...

Page 9: ...at influence the electrical conductivity of a structure such as the FBR conveyor In addition IT IS AGAINST FEDERAL AND STATE LAW TO POSITION THE CONVEYOR WITHIN TWENTY 20 FEET OF A POWER LINE ALWAYS U...

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Page 11: ...in its use including viewing the safety video Conveyors and Electricity Don t Mix see page 1 6 Persons 1 Training prior to operating equipment Operate the equipment only after being thoroughly trained...

Page 12: ...r as described in Section Four Maintenance and Service Instructions of this manual Risk of DEATH or SERIOUS INJURY if the Conveyor or Load comes in Contact with or Proximity to Power Lines 3 DO NOT OP...

Page 13: ...wind exceeds 20 mph In windy conditions store the conveyor boom securely over the truck cab and park the truck in a sheltered area 10 Altering Equipment Do not alter the safety characteristics of the...

Page 14: ...sing any guard or other safety device 3 Hands and Arms Do not reach through any piece of equipment for any reason whether it is in operation or not 4 People around Boom Never allow anyone to stand und...

Page 15: ...lways use the support foot when possible If the support foot is missing or unavailable arrange other means to support the conveyor on the roof and call CM or your dealer for replacement 11 Moving the...

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Page 19: ...TED CONVEYORS FBR FIBERGLASS SERIES TURNTABLES RTH 3000 RTH 4000 RTH 6000 GENERAL INSTRUCTIONS 1 11 TRANSPORTING AND POSITIONING 1 13 Cleasby Conveyors Rev 08 14 12 362 South Main Clearfield UT 84015...

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Page 21: ...the conveyor independent of the fact that the basic structure is composed of fiberglass The debris noted provides an avenue for conduction of electricity Therefore keeping the conveyor clean helps to...

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Page 23: ...ve received thorough TRAINING including the safety video in its safe operation TO THE OWNER Cleasby Conveyors CM has prepared this manual to aid you in the training process YOU ARE RESPONSIBLE FOR mak...

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Page 25: ...et under bridges and other overhead structures Second if the post is too high the nose end of the conveyor may be slanting down and obstructing the view of the driver 3 Observe all traffic rules when...

Page 26: ...raight up For example if your conveyor is 30 feet long the diameter of the can would need to be twice the length of the conveyor plus the extra ten feet as noted resulting in a diameter of 90 ft of th...

Page 27: ...afe height is probably an angle of about seventy degrees from horizontal 12 Carefully rotate the boom to the point of delivery then slowly lower the boom until the support foot is resting firmly on th...

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Page 29: ...e Supplied by the Customer or Installer 2 1 INSTALLATION PROCEDURE 2 7 Mounting the Turntable 2 7 Mounting the Conveyor 2 3 Connecting the Hydraulic Hoses 2 4 Bleeding the System 2 5 Warning Labels an...

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Page 31: ...igh visibility weather resistant paint for protection Each unit is furnished fully equipped with all necessary parts CM also provides WARNING LABELS that MUST be placed in the cab and bed of the truck...

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Page 33: ...5 05 SEE NOTE NOTE IF THE TRANSMISSION IS CLOCKWISE ROTATION THE PRESSURE IS THE RIGHT PORT IF THE TRANSMISSION IS COUNTERCLOCKWISE ROTATION THE PRESSURE IS LEFT PORT CLEASBY CONVEYORS 362 S MAIN CLEA...

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Page 37: ...power take off PTO and the truck transmission The PTO needs to be rated minimally at 85 of engine speed and not to exceed 110 Alternatively the truck engine RPM should run between 700 to 800 RPM and...

Page 38: ...finger tight fit and proceed with the following tightening pattern Each pair of bolts constitutes a single station At completion of the procedure the bolts should be torqued to 225 5 ft lbs Select one...

Page 39: ...ould be inch ID inside diameter hydraulic tube or two wire braid hose rated for at least 2000 PSI Now attach the power line hose to the pressure port of the pump The power line hose is connected to th...

Page 40: ...are a variety of warning labels cover guards safety valves restrictors and other safety devices installed on the conveyor and turntable for your protection For instance the Stop Valve part 12AN conne...

Page 41: ...d its perimeter 4 Equip the truck bed with a support rack on top of the back board on which to rest the conveyor when it is not in use Also include a tie down strap to this rack NOTE Operating or serv...

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Page 43: ...ELY TO BE POSITIONED ABOVE THE BUMPER ON MOST UNITS PLEASE ALLOW A MINIMUM OF MOVEMENT IN ALL DIRECTIONS WHEN MOUNTING THE BAR ANY TYPE OF FASTENING THAT INVOLVES WELDING OR BOLTING DOWN THE BAR WILL...

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Page 45: ...TH6000 OPERATING FEATURES 3 1 OPERATING PROCEDURES 3 2 Positioning Conveyor for Operation 3 2 Transporting Material to Roof 3 3 Observing Live Load Limits 3 3 Returning Conveyor to Traveling Position...

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Page 47: ...nnects to the truck transmission by a PTO Never drive the truck or race the engine while the PTO is engaged The pump operates at the correct speed and produces sufficient oil flow when the truck engin...

Page 48: ...zer until the truck rises slightly Push down on the front control handle to lower the left stabilizer until the truck bed is level If the ground is soft place planks or blocks under the stabilizer fee...

Page 49: ...when loading the various materials on the conveyor The RTH 6000 raises higher than the RTH 4000 and so forth 5 The speed control permits the operator to control the amount of fluid flowing to the vari...

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Page 51: ...y Maintenance 4 1 Weekly Maintenance 4 1 Monthly Maintenance 4 2 Preparation for Storage 4 4 UNIT REPLACEMENT 4 4 NOTES 4 5 Lowering the Conveyor without Power 4 5 MAINTENANCE AND SERVICE RECORDS 4 5...

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Page 53: ...or other damage Inspect all steel pins nuts and bolts including a the pins that connect the conveyor saddle to the post b the pins that connect the cylinders Make sure the right nuts and cotter pins...

Page 54: ...ulic oil level and add fluid as necessary CM recommends use of Conoco No 46 Anti Wear hydraulic oil or equivalent 2 Check the conveyor belt for tension and alignment according to the instructions cont...

Page 55: ...for wear Replace worn bearings 8 The conveyor rotates by means of a hydraulic motor mounted underneath the base plate of the turntable The rotation system is a gear to gear drive system driven with a...

Page 56: ...anical system components ware out The rapidity with which this occurs is a function of a number of factors including environmental conditions extremes in hot and cold or damp conditions Also and most...

Page 57: ...t failure replace the fluid immediately 5 Replace the saddle hinge pin cotter pins and clips if wear is evident NOTES Lubricate the saddle hinge pin by using the grease zerk on top of the turntable po...

Page 58: ...s and to note when repairs are made If a separate maintenance group maintenance group maintains the conveyor system forward this section and the maintenance and service records to that group In most c...

Page 59: ...N DESCRIPTION P Pass F Fail REPAIRED YES NO DATE Conveyor Model Serial D Check safety and warning decals for legibility and replace if necessary D Check conveyor mounting pin and brass bushing for exc...

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Page 61: ...metal welds for cracks and wear M Check turntable mounting bolt and blocks for wear M Check turntable posts for grease Add grease as needed S Change hydraulic oil filter on return line Stabilizer Mod...

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Page 63: ...INSPECTION REPAIR COMMENTS Cleasby Conveyors 362 S Main Clearfield Utah 84015 800 453 2446 Page 3 of 3 801 773 1311 FAX 801 773 8608...

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Page 65: ...wner s manual please contact Cleasby for a replacement Dial 1 800 453 2446 See 29CFR 1926 1400 2 ADJUSTMENT Attempt to turn the Cap Screw by a clock wise rotation If by application of reasonable force...

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Page 67: ...ve 5 warning labels that must be placed at certain locations on the truck bed see WARNINGS AND CAUTIONS Section One These labels are 5 3 8 inches in width so if the truck bed on which you are installi...

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Page 69: ...N 5 PARTS IDENTIFICATION TRUCK MOUNTED CONVEYORS FBR FIBERGLASS SERIES TURNTABLES RTH 3000 RTH 4000 RTH 6000 CONVEYOR PARTS TURNTABLE PARTS 362 South Main Clearfield UT 84015 801 773 1311 800 453 2446...

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Page 71: ...VE SHAFT 3PCS 8 RUBBER WHEEL FOR DRIVE SHAFT 3 4 SHAFT FOR TAIL PULLEY SPACER KIT FOR 3 4 TAIL PULLEY SHAFT 3PCS 8 PLASTIC WHEEL FOR TAIL PULLEY TEFLON BUSHING FOR TAIL PULLEY WHEEL PLASTIC TAIL RAMPS...

Page 72: ...OR RETURN ROLLER 1 1 2 X 2 1 2 RETURN ROLLER ONLY WIPIN COTTER COMPLETE RETURN ROLLER BRACKET 2 X 1 X 6 UMHW TRACKING ANGLE WITH BOLTS INSTRUCTION TUBE WITH END CAPS PLASTIC END CAPS FOR INSTRUCTION T...

Page 73: ...CLEASBY CONVEYORS 362 South Main Clearfield UT 84015 801 773 1311 800 453 2446 Fax 801 773 8608...

Page 74: ...CLEASBY CONVEYORS 362 South Main Clearfield UT 84015 801 773 1311 800 453 2446 Fax 801 773 8608...

Page 75: ...CAP FOR VALVEHANDLE STANDARD HOUSING ROTATION HOUSING RUBBER BOOT ONLY FOR HOUSING VALVEGUARD WITH DECALS 22 O D GEARED BEARING 1 2 BOLT PATTERN 2640 00 15 TOOTH PINION GEAR SPECIFY RTH OR G9RL HYDRA...

Page 76: ...Y BRASS WEAR STRIP KIT WITH BOLTS OLD STYLE WEAR PLUG KIT COMPLETE HOUSING CAPS PLUGS CAP ONLY FOR WEAR PLUG WEAR PLUG ONLY TEFLON HOUSING ONLY FOR WEAR PLUG RELIEF CARTRIDGE FOR 4 SPOOL VALVE CHECK V...

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Page 79: ...CIFY FUNCTION ROTATION HANDLE PLASTIC CAP FOR VALVE HANDLE STANDARD HOUSING ROTATION HOUSING RUBBER BOOT ONLY FOR HOUSING VALVE GUARD WITH DECALS 22 O D GEARED BEARING 1 2 BOLT PATTERN 2640 00 15 TOOT...

Page 80: ...EAR STRIP KITWITH BOLTS OLD STYLE WEAR PLUG KIT COMPLETE HOUSING CAPS PLUGS CAP ONLY FOR WEAR PLUG WEAR PLUG ONLY TEFLON HOUSING ONLY FOR WEAR PLUG RELIEF CARTRIDGE FOR 4 SPOOL VALVE CHECK VALVE FOR I...

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Page 83: ...SPECIFY FUNCTION ROTATION HANDLE PLASTIC CAP FOR VALVE HANDLE STANDARD HOUSING ROTATION HOUSING RUBBER BOOT ONLY FOR HOUSING VALVE GUARD WITH DECALS 22 O D GEARED BEARING W BOLT PATTERN 2640 00 15 TOO...

Page 84: ...OLD STY BRASS WEAR STRIP KITWITH BOLTS OLD STYLE WEAR PLUG KIT COMPLETE HOUSING CAPS PLUGS CAP ONLY FOR WEAR PLUG WEAR PLUG ONLY TEFLON HOUSING ONLY FOR WEAR PLUG RELIEF CARTRIDGE FOR 4 SPOOL VALVE CH...

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Page 89: ...Lines 6 4 Testing the System 6 5 OPERATION Lowering the Stabilizers 6 5 Retracting the Stabilizers 6 5 MAINTENANCE Daily Maintenance 6 6 Weekly Maintenance 6 6 Annual Maintenance and Preparation for S...

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Page 91: ...d of the turntable post 3 Block up the stabilizer frame with the slides vertical and the bottom of the frame approximately twelve 12 inches off the ground this may vary depending upon the type of truc...

Page 92: ...shers on each end of the pins and secure with cotter pins 2 Mount a stabilizer foot on each stabilizer leg with headed 1 x7 pins Place a washer over the end of each of the pins and secure with cotter...

Page 93: ...edge of the plate single bolt 12 inches from the rear of the truck bed The two bolt side of the plate should be toward the front The edge of the plate should be about 3 inches in from the edge of the...

Page 94: ...ight side of truck to rear port nearest control handle Hose No 2 3 Connect hose from tube end of cylinder on left side of truck to front port farthest from control handle Hose No 3 4 Connect hose from...

Page 95: ...zers 1 Set up a safety zone around the truck at least 10 feet beyond the end of the conveyor and extending up twice the length of the conveyor 2 Set the brakes on the truck and place the transmission...

Page 96: ...r pins or hairpin clips secure all hinge pins 2 Inspect hydraulic hoses for damage or leaks Weekly Maintenance 1 Check to see that cotter pins or hairpin clips secure all hinge pins Check pins for wea...

Page 97: ...16 X 2 COTTER 1 X 71 4 PIN FOR STABILIZER FOOT STABILIZER FOOT ONLY STABILIZER LEG ONLY STABILIZER LEG ONLY WITH ALL HYDRAULIC PARTS 3 X 10 HYDRAULIC CYLINDER 9200 SEAL KIT FOR 3 X 10 CYLINDER STABILI...

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Page 99: ...EN WARNING LABELS TRUCK MOUNTED CONVEYORS FBR FIBERGLASS SERIES TURNTABLES RTH 3000 RTH 4000 RTH 6000 362 South Main Clearfield UT 84015 801 773 1311 800 453 2446 Fax 801 773 8608 Cleasby Conveyors Re...

Page 100: ...e labels in clear view of the operator and protect them from damage as decribed above 2 Truck Bed Label Cleasby Conveyors also provides five 5 warning labels see label 14 and 20 that must be placed at...

Page 101: ...Cleasby Conveyors Safety and Warning Labels...

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