ClearWater SC27P, Installation & Operation Manual

Page: 22 / 30

Troubleshooting
(continued)
21
OZONE GENERATOR
– continued
PROBLEM/SYMPTOM POSSIBLE CAUSE SOLUTION
Ozone Output LED’s are not - The remote 4-20mA control signal is not - Check for loose wires or connections
responding to the remote 4-20mA sensed by the 4-20mA control circuit - See “Installation Procedures – Electrical”
control signal - Check 4-20mA controller operation
Ozone Generator “Drive 1” and/or - No power to drive module from power supply - Check main power to unit
“Drive 2” LED(s) are not illuminated - Test voltage from power supply
to drive module (see “Appendix –
Drive Module Input Voltages”)
- Check for loose wires or connectors
- If drive module “Main Power” LED(s) not - Test voltage from power supply to
illuminated, the “XFMR Power” LED will drive module (see “Appendix – Drive
not illuminate Module Input Voltages”)
- Blown drive module “on board” fuse - Replace “on board” fuse
- Drive board is in “Fault” mode - See Troubleshooting, “Fault” LED
Ozone Generator “Fault 1” and/or - Upon start-up the “Fault” LED will be “ON” - Wait for the start-up to finish
“Fault 2” LED(s) illuminated and for 30 seconds, this is normal
Drive Module - “Fault” LED(s)
- Loose wire harness connection from the drive - Check all wires and connectors
illuminated board to the drive transformer
- Failed drive board - Replace drive board
- Failed drive transformer - Replace drive transformer
- Broken dielectric - Replace dielectric
- Water in ozone reaction chamber - Clean dielectric and replace O-rings
- Excessive dirt or debris in the ozone reaction - Clean dielectric and replace O-rings
chamber
- Loose or disconnected High Voltage lead to - Attach High Voltage lead to transformer
transformer
- High temp limit - If the temperature with in the SC27P
system is greater than 150˚ F; the drive
modules will go to Fault mode.
Drive Module - Main Power - No power to drive module from - Check main power to unit
“Green” LED(s) not illuminated power supply - Test voltage from power supply
to drive module (see 'Appendix' –
Drive Module Input Voltages)
- Check for loose wires or connectors
Drive Module - Transformer (XFMR) - If drive module “Main Power” LED(s) not - Test voltage from power supply to
Power, “Green” LED(s) not illuminated, the “XFMR Power” LED will drive module (see “Appendix–Drive
illuminated not illuminate Module Input Voltages”)
- Blown drive module “on board” fuse - Replace “on board” fuse
- Drive board is in “Fault” mode - See Troubleshooting, “Fault” LED
Drive Module - Ozone Output, - If the Transformer (XFMR) Power LED is not - Check all wires and connectors
“Amber” LED(s) not illuminated illuminated, the “Ozone Output” LED will not
illuminate
- The Manual Ozone Output is turned - Turning the Manual Ozone Output knob
down to 0% clockwise will increase ozone output
percentage and the “Ozone Output” LED
will begin to illuminate (see “Installation
Procedures – Electrical”)
- Drive board is in “Fault” mode - See Troubleshooting, “Fault” LED
Drive Module - “Ozone Output”
- The remote 4-20mA control signal is not - Check for loose wires or connections
LED(s) not responding to the remote sensed by the 4-20mA control board - Check electrical installation procedures
4-20mA control signal of the remote 4-20mA controller