ClearWater OzoneMAX OZ-50 Installation & Operation Manual Download Page 5

5

G.  Installing the Venturi Injector 

(continued)

The next step involves the tubing going from the ozone power box to the venturi manifold.

Take the 8' long ¼” reinforced vinyl hose and size it out the amount needed to go from the ozone unit 
mounted on the wall going to the installed venturi manifold.  You will be adding the two Kynar check 
valves included with the package in-line using the nylon hose clamps to mount.  The check valves are 
precautionary, we strongly recommend using check valves in case of the unlikely failure of the 
venturi; the main part of the manifold.  This will prevent water from entering the Ozone unit with two 
backup check valves in place. 

IT IS IMPORTANT THAT YOU INSTALL THE KYNAR CHECK VALVES WHERE AIR FLOW IS 
ALLOWED TOWARD THE INJECTOR.  AIR DIRECTION CAN BE VISUALLY TESTED BY A SMALL 
ARROW ON THE CHECK VALVE ITSELF.  IF INSTALLED CORRECTLY, YOU WILL SEE AIR 
BUBBLES ENTER THE ¾” CLEAR PVC PIPE.  

THESE KYNAR CHECK VALVES AND TUBING WILL WEAR OUT OVER TIME AND YEARLY 
REPLACEMENT IS STRONGLY RECOMMENDED.  SEE SECTION K OF THIS MANUAL FOR 
DETAILS.

DO NOT SUCK ON THE ¼” ID TUBING WHEN CONNECTED TO THE OZONE SYSTEM.

DO NOT LOOK DIRECTLY AT THE OZONE BULB EXPOSED OUT OF THE METAL ENCLOSURE 
OR RISK SERIOUS INJURY .       

Cut the hose at the areas (depicted to the left) to add the Kynar check valves.  These location should 
be within 6” of the ozone output coming from the 

OzoneMAX 

connector and 6” of the venturi manifold 

input connector.  Add the Kynar check valves in-line in both locations.  Connect one end of the hose 
to the 

OzoneMAX

 output connector and the other end to the venturi input connector on the manifold 

assembly.

A

B

C

D

E

F

OZ-VIM 

- Venturi Injection Kit with manifold

A. (1)  2” manifold with venturi injector and 

ball valve assembly

B. (2)  2”x 1 ½” reducer bushings (only used 

if 1 ½” pipe)

C. (1)  8' long of ¼” reinforced vinyl hose

D. (2)  ¼”x ¼” Kynar check valve 

E. (6)  ¼” nylon hose clamps

F. (5)  ¼”x 14” long zip ties

H.  Starting the System / Setting the Ball Valve

Once everything has been connected, turn on the power to the ozone unit.  Make sure all the 
connections are complete and tight.  

The next step is critical to the performance of the 

OzoneMAX

.  

The ball valve will need to the properly adjusted to maximize ozone output into the water.  Adjust it 
with the pool pump set to the lowest pump speed so that you will see a “frothing” effect in the clear 
view window of the manifold assembly.  This will appear to be very tiny milk-like bubbles.  You will 
also be able to hear a noise at the venturi injector and visually see some small bubble action coming 
out of the closest return line (and possible other) in the pool.

 

 

 

 

 

 

 

 

 

 

 

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Summary of Contents for OzoneMAX OZ-50

Page 1: ...Vacuum ultraviolet Ozone Systems TM OzoneMAX 3 Model OZ 50 Installation Operation Manual ...

Page 2: ...diately If electrically connecting this unit directly to pool controls ensure the controls are protected by a G F C I Ground Fault Circuit Interrupter Install at least five 5 feet from wall of pool water using nonmetallic plumbing Install ozone generator no less than one 1 foot above the maximum water level to prevent water from contacting electrical equipment Install in accordance with the instal...

Page 3: ...s Hacksaw or Pipe Cutter PVC Cement PVC Cleaner Primer Utility Knife Screwdrivers Flat Phillips Screws Anchors within 6 feet within 8 feet Power Source TimerBox OzoneMAX Unit Venturi Injector E Installing the Power Box Mount the OzoneMAX unit to a post or wall using the four mounting screw holes in the enclosure base The unit may be mounted horizontally or vertically however it is recommended that...

Page 4: ...G solid copper wire conductor to any metal equipment metal enclosures of electrical equipment metal water pipe or conduit within five 5 feet of the unit Power Source Pump Timer Pump Electrode POOL Filter Heater Kynar check valve reinforced vinyl hose Venturi Injector Clear view window 2 manifold with venturi injector and ball valve assembly 1 reducer bushings if needed water flow N Nylon Hose Clam...

Page 5: ...RISK SERIOUS INJURY Cut the hose at the areas depicted to the left to add the Kynar check valves These location should be within 6 of the ozone output coming from the OzoneMAX connector and 6 of the venturi manifold input connector Add the Kynar check valves in line in both locations Connect one end of the hose to the OzoneMAX output connector and the other end to the venturi input connector on th...

Page 6: ... in the evening to ensure the unit is functioned correctly Turn the system on temporarily if needed The indicator light located next to the output connector will glow a nice blue color The ozone unit should only be on when the pump is running To insure that the venturi injector and bypass are working correctly simply observe to see if small bubbles are entering the pool and the frothing effect is ...

Page 7: ...om the wall This is to insure you carefully remove the delicate equipment from the metal enclosure properly and seal back up tightly Replacing the bulb in the OzoneMAX unit 1 Disconnect power from the OzoneMAX unit Coming into contact of the exposed ozone bulb can cause serious damage to your health 2 Remove the six 6 screws on the bottom of the unit Continue on next page J Periodic Inspection con...

Page 8: ...ce inside the unit There is no need to add another zip tie as this was used for shipping purposes 8 Replace the bottom plate making sure the gasket is seated in the groves properly 9 Tighten the 6 screws back into place securing the bottom plate tightly 10 Reconnect power Make sure the bulb indicator the clear connector on the output tube of the power box glows in a blue color Again you may want t...

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