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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie 

long hair out of the way.

3. ALWAYS keep children and visitors away - Do not let children handle the air 

tool.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate the air tool 

when you are tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protectors when using the  air tool - Eye protectors must 

provide protection from flying particles from the front and the side.

3. ALWAYS wear ear protectors when using the air tool.

4. DO NOT overreach - Keep proper footing and balance at all times.

5. DO NOT use oxygen, CO

2

, combustible gases or any type of bottled gas as 

a source of power for the  air tool.

6. DO NOT connect the air supply hose with your finger on the trigger.

7. DO NOT exceed the maximum pressure for the  air tool of 90 psi / 6.2 bar.

8. ALWAYS check hoses for leaks or worn condition before use, and ensure 

that all connections are secure.

9. DO NOT use the air tool for any other purpose than that described in this 

manual.

10. ALWAYS keep the air hose away from heat, oil and sharp edges.

11. DO NOT fit the air tool to a stand or clamping device that may damage it.

12. DO NOT carry out any alterations or modifications to the  air tool.

13. ALWAYS disconnect from the air supply when:

• Performing any maintenance.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN 
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Summary of Contents for X-PRO CAT208

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1119 ISS 1 3 IN 1 COMBINATION AIRTOOL KIT MODEL NO CAT208 PART NO 3120525...

Page 2: ...giving you long and satisfactory service Please keep these instructions in a safe place for future reference GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months...

Page 3: ...wrench x 72 mm x 43 mm Weight 2 4 kg complete Air Inlet Size 1 4 BSP female Operating Pressure 90 psi 6 2 bar Air Consumption 4 cfm average Speed settings Variable speed trigger Die Grinder Max No Loa...

Page 4: ...side 3 ALWAYS wear ear protectors when using the air tool 4 DO NOT overreach Keep proper footing and balance at all times 5 DO NOT use oxygen CO2 combustible gases or any type of bottled gas as a sour...

Page 5: ...ouplings should not be located at the air tool They add weight and could fail due to vibration 18 DO NOT force or misuse the air tool It will do a better and safer job at the rate for which it was des...

Page 6: ...k that all the items are present Any damage or deficiency should be reported to your CLARKE dealer immediately NO DESCRIPTION NO DESCRIPTION A Right Angle Drive attachment D 4 x Collet Wrenches 11 14...

Page 7: ...ulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute Use onl...

Page 8: ...ensure any moisture is drained from the compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may n...

Page 9: ...to the hose 6 Connect the other end of the hose to the compressor 7 Turn on the air supply and check for air leaks Rectify any found before proceeding PTFE tape may be useful for sealing threaded conn...

Page 10: ...FITTING THE GRINDING STONE IMPORTANT Never use chipped or cracked grindstones 1 Slip the shank of the chosen grinding stone into the collet and tighten the screw cap finger tight 2 Place the smaller o...

Page 11: ...rinder has stopped before putting it down THE RATCHET WRENCH SETTING THE DIRECTION OF ROTATION To select the direction of rotation turn the direction control as follows For loosening bolts nuts turn t...

Page 12: ...e trigger to tighten with power 9 Final tightening should be completed by hand using a torque wrench if needed DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air hose until the supply is isolate...

Page 13: ...fore using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness...

Page 14: ...ng day 4 Keep the body of the air tool clean and free from debris WEEKLY 1 Check the air inlet screen filter for blockage and clean if necessary CLEANING 1 Grit or gum deposits inside the air tool may...

Page 15: ...ctions in the air line such as the use of connectors of incorrect size or poor condition which will reduce the air supply Your air tool has been designed to give long trouble free service If however h...

Page 16: ...ear ring 9 Valve stem 39 Gear 10 Spring 40 Bolt 11 O ring 41 Gear seat 12 Screw 42 Screw nut 13 Exhaust deflector 43 Bushing 14 Air inlet 44 Needle bearing 15 Seal ring 45 Eccentric shaft 16 Bearing 4...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS RATCHET WRENCH...

Page 18: ...ng 5 Roll pin 26 Set seat 6 Roll pin 27 Steel ball 7 O ring 28 O ring 8 O ring 29 Set ring 9 Valve stem 30 Spring 10 Spring 31 Quick release collar 11 O ring 32 Ring washer 12 Screw 33 Bushing 13 Exha...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS STRAIGHT DIE GRINDER...

Page 20: ...33 Bushing 8 O ring 34 Adapter axle 9 Valve stem 35 Adapter sleeve 10 Spring 36 Bearing 11 O ring 37 Screw nut 12 Screw 38 Set ring 13 Exhaust deflector 39 Bearing 14 Air inlet 40 Gear 15 Seal ring 41...

Page 21: ...21 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS RIGHT ANGLE DIE GRINDER...

Page 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com USEFUL ITEMS FROM YOUR CLARKE DEALER...

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