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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators, 
high-pressure hoses (5 to 50 metres) etc.

Contact your CLARKE dealer for further information or CLARKE International 
Service Department on 01992 565333.

Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Excessive pressure on
    drill.
2. Motor parts worn.

3. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Reduce the force
    applied to the drill.
2. Return to Clarke dealer
    for repair.
3. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.
2. Regulator in closed
    position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    cleanliness.
2. Adjust regulator to open
    position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
    short bursts.
3. Tap motor housing gently
    with a rubber mallet.
4. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. O-rings damaged or
    ill-fitting in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for X-Pro CAT163

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0917 Issue 2 3 4 HD IMPACT WRENCH MODEL NO CAT163 PART NO 3120177...

Page 2: ...g and satisfactory service Please keep these instructions in a safe place for future reference SPECIFICATION Dimensions L x W x H 235 x 102 x 262 Weight 7 15 kg Drive size 3 4 square Min Hose Size ID...

Page 3: ...ar protectors should also be worn 3 Do not overreach Keep proper footing and balance at all times 4 Never use any type of bottled gas as a source of power for this tool 5 Do not connect the air supply...

Page 4: ...CT WRENCH SAFETY INSTRUCTIONS 1 Always use the impact wrench as described in these instructions 2 Always ensure the wrench is not moving and disconnected from the air supply when changing sockets etc...

Page 5: ...for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tamper...

Page 6: ...e rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but...

Page 7: ...s 5 If required connect an in line mini oiler to the tool A mini oiler helps to prolong the life of the air tool 6 If a mini oiler is not being used run a few drops of oil through the tool before use...

Page 8: ...is selected by pushing the combined Forward Reverse knob power regulator in the direction shown by the arrow on the back of the wrench 1 For normal tightening the wrench should be operated in the forw...

Page 9: ...final tightening of nuts or bolts must be done by hand using a calibrated torque wrench LOOSENING A WHEEL NUT 1 Remove any wheel trim before selecting the appropriate socket and placing firmly on the...

Page 10: ...AIR SUPPLY 1 Do not disconnect the air supply hose until the air supply has been shut down and the compressed air released 2 Refer to the compressor instruction manual for the procedure to shut down a...

Page 11: ...unfastening the bolts and removing the rear cover prior to replacing any worn or damaged parts You may prefer to take the tool to your Clarke dealer if internal maintenance is required 4 While is a di...

Page 12: ...applied to the drill 2 Return to Clarke dealer for repair 3 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly from exhaust 1 M...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 14: ...Circlip 36 Air Inlet 9 O Ring 37 Air Inlet Screen 10 Anvil 38 Inlet Valve 11 Hammer 39 O Ring 12 Hammer Cage 40 Inlet Valve 13 Hammer Pin 41 O Ring 14 Gasket 42 Throttle Valve Pin 15 Bearing 43 Inlet...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 16: ......

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