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Thank you for purchasing this CLARKE RANGER Air Compressor, which is designed

for indoor hobby and DIY use only.

Please read this leaflet thoroughly and carefully follow all instructions. In doing so

you will ensure the safety of yourself and that of others around you, and you can

look forward to the compressor giving you long and satisfactory service.

GUARANTEE

T

his product is guaranteed against faulty manufacture for a period of 12 months

from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

      Page

Safety Precautions ................................................................................ 4

Assembly ................................................................................................ 5

Electrical Connections .......................................................................... 6

Operation ............................................................................................... 7

Routine Maintenance ........................................................................... 9

Troubleshooting .................................................................................... 10

Parts List ................................................................................................. 11

Parts Diagrams ...................................................................................... 12

Accessories ........................................................................................... 13

Specifications ....................................................................................... 13

Spare Parts and Service contacts ...................................................... 13

Paint Spraying Hints - .. General preparation .................................... 14

Preparing the paint ...................................... 14

Handling the gun .......................................... 15

Spray Gun maintenance ............................. 15

PAINT SPRAYING HINTS

WARNING

NEVER attempt to spray unless you are wearing suitable, approved

respiratory and eye protection.

REMEMBER that some modern paints require specialist respiratory

protection...always consult the paint manufacturers instructions.

1. GENERAL PREPARATION

a. Ensure that the area in which you will be spraying is clean and dust free.

b. Connect spray gun to compressor via suitable flexible hose.

c. With no paint in spray gun, test system for air leaks.

d. Cover adjacent pieces of equipment to prevent overspray. Mask areas

of the article not to be sprayed.

e. Ensure surface to be painted is clean, dry and free from oil and dust.

Check paint manufacturer’s instructions for any special surface
preparation required.

REMEMBER - TIME SPENT PREPARING SAVES TIME SPENT FINISHING

2. PAINT PREPARATION

a. Achieve the correct paint viscosity. This should be done according to

paint manufacturer’s instructions, and will vary according to type of paint.

b. Having mixed the paint thoroughly in a separate container, pour into the

spray gun paint container through a fine filter.

DO NOT OVERFILL SPRAY GUN PAINT CONTAINER - three quarters full is maximum

c. It is usually best to experiment with a couple of practice spray coats on a

piece of material with the same type of surface as the article you wish to
spray, eg. metal for a car body panel, wood for a piece of furniture etc.

Some common problems:

PROBLEM

CAUSE

CORRECTION

Paint does not atomise

Paint is too thick, air

Add thinners

(comes out in blobs)

pressure is too low.

Increase air pressure (not

above 50 psi, unless

specified by paint manuf.

Paint dries before hitting

Paint is too thin. Air

Add more paint.

surface, leaving it dry

pressure is too high

Reduce air pressure

with a rough texture

Finish is pitted like

Air pressure too high

Reduce air pressure,

Orange peel

or spray too close to

increase distance between

work

gun and work.

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Summary of Contents for RANGER 45

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS RANGER45 65 AIRCOMPRESSOR 0806 RANGER45 65 AIRCOMPRESSOR...

Page 2: ...erpendicular to the surface being covered and moved parallel to it The stroke should be started before the trigger is pulled and the trigger should be released before the stroke is ended This gives ac...

Page 3: ...GENERAL PREPARATION a Ensure that the area in which you will be spraying is clean and dust free b Connect spray gun to compressor via suitable flexible hose c With no paint in spray gun test system fo...

Page 4: ...n or tool being used 11 When spraying inflammable materials e g cellulose paint ensure there is adequate ventilation and keep clear of any possible source of ignition 12 Protect yourself Think careful...

Page 5: ...r have read and fully understand the Operating Instructions supplied Thread the bolt through the wheel hub through the hole in the support bracket Thread on the spring washer screw on the nut and tigh...

Page 6: ...ANG011 12 Cylinder Gasket 1 HTRANG012 13 Bolt M8x25 2 HTRANG013 14 Spring Washer 2 HTRANG014 15 Gas Ring 2 HTRANG015 16 Oil Ring 1 HTRANG016 17 Piston 1 HTRANG017 18 Wrist Pin 12x37 5 1 HTRANG018 19 E...

Page 7: ...Numbers in brackets refer to fig 1 below IMPORTANT When operating for the first time you should run the compressor as detailed below with the drain tap open for a period of 10 minutes Before connecti...

Page 8: ...arke dealer Fig 5 The air compressor will now start and pressure will build up in the receiver to a regulated max pressure of 8 Bar 115 psi 9 Fig 4 Fig 3 Fig 2 MONTHLY Start the compressor and pressur...

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