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16

MAINTENANCE

WARNING: Always vent the receiver tank before carrying out any
adjustments, servicing or maintenance. Never unscrew a connection
whilst the air receiver is Under pressure. Always ensure the receiver
has been vented.

DAILY / WEEKLY / BEFORE USE

1. Drain any condensate by opening the drain valve located under the

receiver. As soon as air starts to flow out, close the drain cock.

2. Inspect the compressor for damaged parts or for any loose screws or bolts.

3. Check the oil level is between the MAX & MIN marks on the dipstick & top

up if necessary. (Use Clarke SAE40 compressor oil). Ensure the oil does not
drop below the minimum level to avoid damage to the compressor.

PERIODICALLY

1. Check the sponge air inlet filter

element shown in Fig 8 for
cleanliness. If necessary, it may be
gently washed in warm soapy
water. Rinse and allow to dry
thoroughly before refitting.

This should be done more frequently
if the compressor operates in a very
dusty area.)

CAUTION: NEVER OPERATE THE COMPRESSOR WITHOUT THE SPONGE
FILTER, AS FOREIGN MATTER COULD SERIOUSLY DAMAGE THE INTERNAL
COMPONENTS. IF DAMAGED, THE FILTER SHOULD BE REPLACED.

2. Keep the cooling fins clear of dust if the machine is being used in a dirty

workplace.

6 MONTHLY/500 HOURS

If the oil has become contaminated it should be replaced as follows;

1. Remove the dipstick and unscrew the drain plug from the crankcase

cover as shown in Fig 9 and drain the oil into a container.

Note: This operation is best performed when the machine is warm so as to
encourage the oil to drain easily.

2. Replace the drain plug and refill with fresh oil up to the MAX level on the

dipstick.

Fig 8

Summary of Contents for PIONEER 220

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0511 AIR COMPRESSOR Model No PIONEER 220 Part Nos 2320220 230V 2320221 110V...

Page 2: ...duct is found to have been abused or tampered with in any way or not used for its intended purpose Faulty goods should be returned to their place of purchase no product can be returned to us without p...

Page 3: ...ernational reserve the right to change specifications at any time without prior notice e r u t a e F n o i t a c i f i c e p S t h g i e W g k 2 2 m m H x W x L s n o i s n e m i D 0 3 6 x 0 2 3 x 5 9...

Page 4: ...EVER over reach Keep your proper footing and balance at all times to enable better control of the compressor in unexpected situations 5 NEVER attempt any complex repairs yourself If you have a technic...

Page 5: ...IRLINE HOSES 1 ALWAYS ensure that equipment or power tools used in conjunction with the compressor have a safe working pressure exceeding that of the machine 2 ALWAYS keep the air hose away from any a...

Page 6: ...ired by a qualified service engineer Do not use the compressor if the On Off switch does not operate correctly 7 KEEP THE MOTOR AIR VENTS CLEAR Keep the motor vents clear and free from dust Wipe regul...

Page 7: ...rrosive materials 4 DO NOT WIPE THE PLASTIC PARTS WITH SOLVENT Do not use solvents or thinners such as petrol benzene carbon tetrachloride or alcohol to clean the compressor as these chemicals will da...

Page 8: ...ue to damage it should be cut off and a replacement fitted following the wiring instructions shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electri...

Page 9: ...LY IN THE EVENT OF A POWER CUT AND SUBSEQUENT RESET DO NOT CARRY THE COMPRESSOR WHILE IT IS CONNECTED TO THE POWER SOURCE OR WHEN THE TANK IS FILLED WITH COMPRESSED AIR THIS COMPRESSOR INCORPORATES SU...

Page 10: ...10 OVERVIEW...

Page 11: ...place a strain on the airline fittings or hoses Take care when moving the compressor to avoid damaging the valves or fittings Always ensure it is switched off and disconnect from the mains power suppl...

Page 12: ...er compressed air is DANGEROUS WARNING Before connecting any air tool make sure you have read and fully understood the manufacturer s instruction booklet for the air tool being used Also ensure that t...

Page 13: ...R 1 Pull the ON OFF switch UP to start the compressor as shown in Fig 4 The motor should start immediately and run while the tank reservoir is being pressurised 2 When starting the compressor for the...

Page 14: ...cap of the regulator towards you 2 Turn the pressure regulator knob clockwise to increase pressure and anticlockwise to decrease pressure The pressure setting will be displayed by the outlet pressure...

Page 15: ...shut off the compressor Never stop the compressor by unplugging it from the power supply It should be turned off as above 2 After use set the outlet pressure back to zero 3 Operate the trigger of all...

Page 16: ...ilter element shown in Fig 8 for cleanliness If necessary it may be gently washed in warm soapy water Rinse and allow to dry thoroughly before refitting This should be done more frequently if the comp...

Page 17: ...2 YEARS Check the non return valve and if necessary replace the gasket O ring shown in Fig 11 IMPORTANT The use of parts other than Clarke replacement parts may result in safety hazards poor performa...

Page 18: ...a g n i t t e s e h t s e h c a e r e r u s s e r p l o r t n o c e r u s s e r p e h t f o i s p 5 9 x o r p p a h c t i w s e h t m o r f g n i k a e l d n u o f r i A e v l a v h c t i w s e r u s...

Page 19: ...L 0 0 0 1 5 7 1 1 0 N F 1 6 E V L A V N R U T E R N O N 0 0 0 2 9 0 7 4 3 N F 1 1 2 E G U A G E R U S S E R P 0 0 0 6 0 0 0 3 3 N F 2 7 T E K S A G 0 0 0 7 5 3 9 9 F N F 1 2 2 G N I L P U O C T I F K...

Page 20: ...20 PARTS DIAGRAM AIR RECEIVER CONTROLS...

Page 21: ...21 PARTS DIAGRAM COMPRESSOR...

Page 22: ...1 1 T U N 0 1 0 0 9 1 1 6 1 N F 3 3 3 T E K S A G D A E H 4 1 0 0 2 1 6 1 1 N F 1 2 1 T U N 8 1 0 3 0 0 4 1 0 N F 2 4 3 E T A L P E V L A V 0 0 1 0 2 1 6 1 1 N F 1 3 1 R O T I C A P A C 4 0 0 0 0 2 9...

Page 23: ...23 DECLARATION OF CONFORMITY...

Page 24: ......

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