Clarke CCM125C, Assembly & Maintenance Instructions

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7
ASSEMBLY
N
otes: 1. The letters in brackets refer to Fig.1
2. Unless otherwise stated, all nuts, bolts, washers and fixings are
supplied in the fixings pack (J). This also contains the Clamp
Plate (H) and Spacer Plate (I).
3. Tools required will include a X-headed screwdriver and
spanners / sockets of 6,10,12,13,14 & 17mm sizes.
IMPORTANT
F
or maximum safety and to ensure the adjustments are carried out correctly,
assistance should be employed during the assembly operation.
THE STAND
1. With the frame (P) lying on its
side, attach the axle assembly (E)
as shown in fig 2, using two M8 x
60 bolts, together with nut, spring
and flat washers.
2. Turn the frame over and attach
the front leg (L) as shown.
3. Stand the assembly upright and
slide a wheel on to each stub
axle, followed by a large flat
washer and secure them using
the split pins.
THE LOWER DRUM
1. With the help of an assistant if
required, lower the lower drum
assembly (C), onto the side
supports of the stand as shown in
fig 3, so that the bearing blocks at
each end, slot into the channels
provided by the side supports.
• The larger diameter shaft should
be at the Leg end of the stand.
2. Use an M8 x 60 bolt with flat
washer at each fixing position,
and secure using a nut and spring
washer.
Fig. 2
Fig 3