Clarke 6505512 Operation & Maintenance Instructions Manual Download Page 1

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OPERATION & MAINTENANCE

INSTRUCTIONS

GC1115

5-SPEED DRILL PRESS

MODEL NO: CDP102B

PART NO: 6505512

Summary of Contents for 6505512

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC1115 5 SPEED DRILL PRESS MODEL NO CDP102B PART NO 6505512 ...

Page 2: ...to a recycling centre and disposed of in a manner which is compatible with the environment Recycling packaging reduces the need for landfill and raw materials Re use of recycled materials decreases pollution in the environment Please re cycle packaging where facilities exist Check with your local council authority for recycling advice GUARANTEE This product is guaranteed against faulty manufacture...

Page 3: ... of flammable liquids or gasses 9 Stay alert watch what you are doing use common sense and do not operate the power tool when you are tired CARE OF POWER TOOLS 1 Read this manual carefully Learn the machines applications and limitations as well as the specific potential hazards peculiar to it 2 ALWAYS keep guards in place and in working order A guard or other part that is damaged should be properl...

Page 4: ... using original spare parts otherwise this may result in considerable danger to the user 11 NEVER use this product for any other purpose than that described in this booklet 12 NEVER abuse the power cable by yanking the cable to disconnect it from the socket Keep the cable away from heat oil or sharp edges 13 Guard against electric shock Avoid body contact with earthed surfaces 14 If the machine sh...

Page 5: ...erformance Follow instructions for changing accessories 12 Adjust the table or depth stop to avoid drilling into the table surface 13 ALWAYS be sure that the drill bit is securely locked in the chuck 14 NEVER assemble or set up any work on the table while the drill is running 15 ALWAYS ensure the table lock is tight before starting the drill 16 Keep handles dry clean and free from oil and grease 1...

Page 6: ...hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black The wire which is coloured Brown must be connected to the terminal which is marked L or coloured Red The wire which is coloured Yellow and Gree...

Page 7: ...r Service clarkeinternational com PRODUCT OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Head Motor Assembly 7 Chuck Guard Assembly 2 Table 8 Depth Stop Assembly 3 Column 9 Hex Key 3mm and 4mm 4 Base 10 Table Locking Handle 5 Chuck 11 Feed Handles x 3 6 Chuck Key 12 Bolts x 3 ...

Page 8: ...the outside surfaces Remove any excess with a paper towel Take care when lifting the head assembly considering its weight ASSEMBLY This machine is designed for bench mounting and before use it should be mounted and securely bolted to a strong heavy workbench of sufficient height that you will be standing upright when working Ensure the work place is adequately lit and that you will not be working ...

Page 9: ... 2 Tighten with the hex key supplied 3 Screw the three feed handles firmly into the hub as shown in Fig 3 CHUCK GUARD ASSEMBLY This must be fitted before the chuck is installed 1 Slide the chuck guard assembly over the drive spindle and tighten the pinch bolt at the rear of the assembly shown in Fig 4 ASSEMBLING THE DEPTH STOP 1 Slide the end of the threaded rod through the bracket on the side of ...

Page 10: ...7 4 Ensuring all parts are thoroughly clean dry and burr free place the chuck over the end of the spindle and pull the spindle down using the feed handles Press the chuck jaws hard against the piece of scrap wood until the chuck is forced home Discard the scrap wood 5 When the chuck is installed turn the chuck guard around so that the shield is facing the front and tighten the pinch bolt to align ...

Page 11: ...be raised lowered or swivelled around the column by slackening off the table support locking handle adjusting accordingly and re tightening the handle It may also be tilted by loosening the bolt beneath the table tilting the table to the required position and re tightening the bolt shown in Fig 10 A bevel scale is provided on the table mounting measured in degrees to assist in setting the required...

Page 12: ...of your workpiece is flat and level you may drill a series of holes each to the same depth The scale and pointer can be used when drilling individual holes The pointer moves along the scale to indicate the depth Lower the chuck until the drill bit touches the work and note the starting position of the pointer CHANGING DRILL SPEED 1 Open the pulley cover 2 Slacken the belt tension locking knob to r...

Page 13: ...he chuck ensure that the drill bit is centred within the jaws 2 Ensure the table height and position is set so that drill travel is sufficient for the job in hand 3 Ensure the work is securely clamped or held in a drill vice bolted to the table Never hold it with bare hands Personal injury may be caused if the workpiece is whipped out of the operators hand and cause damage to anything it strikes 4...

Page 14: ...e table so that the hole in its centre is in line with the drill bit 9 Form the habit of checking to see that the chuck key is removed from the machine before switching it on 10 When completely satisfied that the setup is correct lower the chuck guard into position and switch the machine on Press the I button to switch on Push the O button to switch off See Fig 13 NOTE As a safety feature the ON O...

Page 15: ...of drill Generally the smaller the drill the greater the required speed In soft material the speed should be higher than for hard metals As a guide the drill speed for a given drill bit size is according to the table below Speed Range rpm 2620 1750 1280 920 620 Wood inches mm 3 8 9 5 5 8 16 7 8 22 1 25 1 1 4 31 75 Aluminium Brass Zinc Diecast inches mm 7 32 5 6 11 32 8 75 15 32 12 1 2 12 7 11 16 1...

Page 16: ... of mounting bolts and the head and column securing set screws 2 Check the drive belt for wear and replace if frayed or damaged 3 Blow out with compressed air or vacuum clean out any dust that may have accumulated in the motor fan vents 4 Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion If the mains lead is damaged in any way it shou...

Page 17: ...l bit Motor won t start a Power supply b Motor connection c NVR switch connection faulty d Faulty switch e Motor windings burned f Pulley cover not closed g Micro switch on cover not operating a Check power cord fuse b Check motor connections c Check switch connections d Replace switch e Replace motor f Close pulley cover g Check operation of micro switch and renew adjust as necessary Consult your...

Page 18: ...Excessive feed pressure a Refer to Cutting Speed chart adjust drill speed accordingly b Clean drill c Check sharpness taper d Use coolant whilst drilling e Apply less pressure Table difficult to raise a Needs lubrication b Table lock tightened a Lubricate with light oil b Loosen clamp Model Jaw Width Max Opening Depth Weight Part No CDV30C 76 mm 78 mm 19 mm 2 kg 6504019 CDV40C 102 mm 97 mm 28 mm 3...

Page 19: ...290 mm Spindle to Column Distance 115 mm Chuck to Table Distance 170 mm Table Travel Y axis 360o Table Travel Tilt 45o from horizontal Spindle Speed Range 620 2620 rpm No of Speeds 5 Motor Duty Cycle S2 30 min Spindle Taper MT2 Spindle Travel 50 mm Product Weight 15 05 kg Power Supply 230Vac 50Hz 1ph Power Rating 350 W Input Current 1 5 A Sound Pressure Level 63 dB LWA Sound Power Level 76 dB LWA ...

Page 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 21: ...el 40 Nut 11 Locking Handle 41 Spring Washer 12 Column 42 Micro Switch Pressing Claw 13 Handle Tip 43 Hex Socket Set Screw M6x10 14 Handle 44 Motor Pulley 15 Gear Shaft 45 Circlip 40 16 Nut 46 Bearing 6203 17 Screw M8x12 47 Keyway Spindle 18 Housing 48 Circlip 22 19 Hex Socket Head Screw M8x8 49 Spindle Pulley 20 Wing Knob 50 Drive Belt 21 Motor Spring 51 Plug and Cable 22 Motor Push Knob 52 Nut 2...

Page 22: ...0 Spindle Socket 62 X head screw 71 Circlip 12 63 Earthed Connection 72 Chuck Guard 64 Tooth Locking Washer 73 Main Spindle 65 Indicator 74 Chuck 66 Nut 75 Hex Wrench S3 67 Depth Stop Bolt 76 Hex Wrench S4 68 Bearing 6201 77 Spring Washer 69 Washer When ordering spare parts please quote the reference YYCDP102B01 onwards e g Depth Stop Bolt will be YYCDP102B67 ...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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