Clarke 6500685 Operating & Maintenance Instructions Download Page 26

the ball is constantly shifted, never more than
1/8 turn and always with a definite pattern. Since
tur ning between centres makes the work a
perfect sphere across the grain, the ball must
be mounted in the chuck so that the first
scraping cuts will round it up in the opposite
direction .

 

 6. TURNED BOXES

To make the 12-piece bowl, a board about
22x76x760mm, is cut into pieces about 65mm
long, the saw blade being tilted 15° and the
board being tur ned alternatively face up and
face down to make the successive cuts. These
12 pieces glued together and clamped by
wrapping the assembly with wire. When dry the
rim thus formed is glued to a temporary circular
backing which is mounted on the large
faceplate.

Turned boxes involve deep recessing together
with a special system of working the lid and body
of the box together as one unit. The inside of
the lid is turned first.  Next, the inside of the body
is turned.  A careful check must be made when
turning the body portion so that the lid will be a
tight press fit. The lid is then pressed on to the
body and the outer circumference and face
of the lid, together with the outer circumference
of the body, are turned all at one time.  This
insures accurate matching of the two pieces.
After the work is complete, the tight fit of the lid
can be relieved by sanding the lip of the body.

  7. SEGMENTED TURNINGS

Segmented tur nings and boxes can be
extremely attractive and this method of
preparing wood stock is more economical than
the use of a large stock piece.

For some types of work, segmenting is the only
practical method because a block (if
obtainable), would be so large that it would be
very likely to warp.

The bowl illustrated in fig. 51 requires 12 segment
pieces for the sides.  Bowls can be worked with
6 or 8 pieces if desired.

A recess of the largest possible diameter, and
about 22mm deep, is turned in the open end of
the rim.  The rim is removed from the lathe, and
stock for the bottom is mounted in its place on
a second faceplate.  This is turned to size and a
rim about 3mm deep is turned to exactly fit the
recess prepared in the rim.  The rim is then fitted
over the bottom and glued, making a drum
shape with a faceplate at each end.  This drum
is cut completely in two, at a point about 22mm
above the bottom, completing the cut with a
hand saw.  Both parts of the cut surface are
faced off square and smooth, then reglued
together, breaking the joints exactly half and
half. The cutting and regluing process is
repeated with a section about 32mm wide.
After this, the temporary backing block is cut
off, leaving the bowl as shown in the final
illustration.  From this point on the work is simply
a matter of tur ning down the bowl to any
desired shape.

26

Fig. 52

Fig. 51

Fig. 50

Summary of Contents for 6500685

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0408 40 WOODLATHE 40 WOODLATHE Model No CWL1000 Part No 6500685...

Page 2: ...Plate And Chuck Turnings 23 Fancy Face Plate Turnings 23 Turning Plastics 27 Sanding Buffin8g And Polishing 28 Maintenance 29 Lubrication 29 Spares And Servicing Contacts 30 PartsList 30 Parts Diagram...

Page 3: ...nch Wood lathe Before assembling this machine please read this manual thoroughly and follow all instructions carefully In doing so you will ensure the safety of yourself and that of others around you...

Page 4: ...tion is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 13 USEEARDEFENDERS 14 DON T OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN...

Page 5: ...in the headstock Always set the workpiece into the centre with a soft mallet first and then mount the Centre with workpiece attached into headstock spindle 10 When using the Faceplate ensure the workp...

Page 6: ...into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wish to replace a detachable fuse carrier ensure that the correct replacement is used as indicated by marking or c...

Page 7: ...is used ensure the mounting screws are countersunk into the underside of the ply so that the bearing surface is completely flat UNPACKING AND CHECKING CONTENTS OF CARTON 7 OPTIONAL ACCESSORIES A full...

Page 8: ...emble the Tailstock Clamp assembly 8 Fig 1 and reassemble to the Tailstock with the bolt through the hole in the Tailstock throught the Clamping Plate and into the Lever Note the orientation of the Cl...

Page 9: ...the eight holes provided in the base Two of these holes are concealed behind plastic end caps as shown in Fig 7 Alternatively bolt the machine to a piece of board of at least 25mm in thickness and hav...

Page 10: ...It should be firm 1 2 total movement at the middle of the run 6 Retighten Motor securing bolts and replace Pulley Access Cover 10 SPINDLE SPEEDS RECOMMENDED GENERAL SPEEDS SPINDLE TURNING SQUARE LENGT...

Page 11: ...e point of the centre on the wood where the diagonal lines cross Drive the centre into the wood Use a wooden mallet or a plastic hammer but put a piece of wood on the end of the centre to protect it 1...

Page 12: ...on to the faceplate using screws as appropriate see fig 9 The complete assembly is then screwed on to the headstock spindle and tightened securely by holding the faceplate and turning the spindle nut...

Page 13: ...ELS THESIXMOSTCOMMONLYUSEDCHISELTYPES 2 1 Cutting and Scraping To cut the chisel is held so that the sharp edge actually digs into the revolving work to peel off a shaving To scrape the chisel is held...

Page 14: ...ith the bevel pressed against the work and the tool rest will act as a fulcrum to support the chisel against the downward force of the revolving work If the rest is placed too low so that the chisel i...

Page 15: ...ce pass squarely under the chisels edge This then is the position in which it is easiest to hold the chisel steady To obtain this position place the rest approximately 1 8 3mm thickness of chisel belo...

Page 16: ...kpiece centre for scraping it can be held easily in one hand 6 USINGTHESCRAPINGCHISELS A 1 2 wide spear point chisel a 1 2 wide round nose chisel and a 1 wide flat nose chisel complete the list of too...

Page 17: ...so that the heel of the hand below the little finger acts as a sliding guide against the rest The handle hand controls chisel position Finish cutting requires more control with less force and is bett...

Page 18: ...as deeply 18 as desired at any spot along the work At this stage long cuts from the centre of either end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Page 19: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it i...

Page 20: ...y to roll the blade into cove Hold the blade so that bevel is at a 90 angle to the work axis with the point touching the pencil line and pointing into work axis From here depress the tip slightly to s...

Page 21: ...by using the callipers to determine when the cut is finished After making the sizing cuts hang the pattern behind the lathe where it will serve as a guide for completion of the workpiece long at one o...

Page 22: ...the centre of the spindle this portion being at least 3mm over finish size to allow for later removal of any marks made upon it Operate lathe at a slower speed than normal Lubricate the workpiece at...

Page 23: ...ing work by using dividers see above 2 PLANNINGVARIOUS CUTS The circumference of a faceplate turning is roughed out and finished in the same manner as that for a spindle Practically all of the balance...

Page 24: ...ck When mounted in the chuck the workpiece is substantially supported for any faceplate type of turning 2 TURNINGCYLINDERS Stock for cylinders should be mounted on the screw centre or a small faceplat...

Page 25: ...ntres using standard procedures Smaller balls can be mounted as face plates on the small faceplate of screw centre Lines drawn to indicate the centre and ends of the ball shape are helpful in plotting...

Page 26: ...ght fit of the lid can be relieved by sanding the lip of the body 7 SEGMENTEDTURNINGS Segmented turnings and boxes can be extremely attractive and this method of preparing wood stock is more economica...

Page 27: ...edge of the spear point chisel will cause chatter and probable chipping Properly worked the chip comes off in a continuous ribbon In cold weather plastic may become brittle and should be tempered in...

Page 28: ...an be used SANDING BUFFING AND POLISHING 1 USINGTHELATHETOSANDTURNINGS Turnings should be sanded with the lathe running in second lowest speed A large sheet of sandpaper is useful for smoothing cylind...

Page 29: ...iece of rubber hose for small parts is inserted in the recess to grip the workpieces Workpieces can be changed without stopping the lathe MAINTENANCE WARNING For your own safety turn the switch off an...

Page 30: ...1702000 33 Lock Washer 2 GB862287 34 Washers 2 GB97187 35 Spring washer 2 GB9387 36 Wire bracket 1 RWL1000E105 37 Screw 1 GBT8182000 38 Belt pulley 1 RWL1000B0006A 39 Belt pulley 1 RWL1000B0006 40 Cov...

Page 31: ...31 PARTSDIAGRAM...

Page 32: ......

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