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FANCY FACE PLATE TURNINGS

After making a recess at least 1/2 the way
through the workpiece, and finishing this on the
inside, remove the workpiece from the lathe.
Now mount a short length of soft wood stock
on the screw centre and turn this down to form
a dowel that will be a tight press (not driving) fit
inside the recessed end of the cylinder.  Mount
the cylinder on this wooden chuck, and recess
the unwor ked end deep enough to for m a
perfect hole through the entire cylinder.

 3. RECHUCKING

Rechucking is the general term used to describe
any additional work mounting that is necessary
to complete a turning project.  The method of
working cylinders, and the use of a plug chuck
as already descr ibed are typical examples.
Another good example is the rechucking of a
bowl.

  1.

PREPARING A PLUG CHECK

A plug check is an auxiliary wood chuck
mounted onto a faceplate.  The chuck can be
any size diameter, should be about 65mm thick
for stability and should be provided with a 20mm
hold in the centre for receiving a tenon turned
at the end of the workpiece.  Once made, such
chucks are permanent useful fixtures for turning
balls, goblets etc.  In use, the wood stock for
turning is turned between centres to produce
a tenon at one end which will be a driving fit in
the hole of the chuck.  When mounted in the
chuck, the workpiece is substantially supported
for any faceplate type of turning.

  2.

TURNING CYLINDERS

Stock for cylinders should be mounted on the
screw centre or a small faceplate.  The tailstock
can be brought up to suppor t the work while
the circumference is being turned and finished.
Afterwards, the tailstock is backed off and the
outer end of the cylinder is recessed, using
methods already described for making deep
presses.

The work is mounted on a wood backing block
secured to the large faceplate, and is turned in
the usual manner, except for the back side
(which is against the mounting block). It is then
removed from the mounting block. An auxiliary
chuck of soft wood is now made in the  same
manner as that for the cylinder chuck.  This
chuck must have a turned recess properly sized
to accommodate the rim of the bowl in a tight
press fit.  When the bowl is mounted in this chuck,
the bottom can be cleaned off and slightly
recessed to complete the desired contours.

 

4. TURNING A RING

One method of turning a ring requires a spindle
chuck. The work stock is first mounted to a
backing block held by the large faceplate, and
is turned to shape on the outer side.  The inside
diameter of the ring is also shaped, all the way
through to the backing block.  The work is then
removed from the backing block.  A spindle
chuck is now prepared so that it will be a tight
press fit inside the ring, and the ring is reversed

24

Fig. 46

Fig. 45

Fig. 44

Fig. 43

Summary of Contents for 6500685

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0408 40 WOODLATHE 40 WOODLATHE Model No CWL1000 Part No 6500685...

Page 2: ...Plate And Chuck Turnings 23 Fancy Face Plate Turnings 23 Turning Plastics 27 Sanding Buffin8g And Polishing 28 Maintenance 29 Lubrication 29 Spares And Servicing Contacts 30 PartsList 30 Parts Diagram...

Page 3: ...nch Wood lathe Before assembling this machine please read this manual thoroughly and follow all instructions carefully In doing so you will ensure the safety of yourself and that of others around you...

Page 4: ...tion is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 13 USEEARDEFENDERS 14 DON T OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN...

Page 5: ...in the headstock Always set the workpiece into the centre with a soft mallet first and then mount the Centre with workpiece attached into headstock spindle 10 When using the Faceplate ensure the workp...

Page 6: ...into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wish to replace a detachable fuse carrier ensure that the correct replacement is used as indicated by marking or c...

Page 7: ...is used ensure the mounting screws are countersunk into the underside of the ply so that the bearing surface is completely flat UNPACKING AND CHECKING CONTENTS OF CARTON 7 OPTIONAL ACCESSORIES A full...

Page 8: ...emble the Tailstock Clamp assembly 8 Fig 1 and reassemble to the Tailstock with the bolt through the hole in the Tailstock throught the Clamping Plate and into the Lever Note the orientation of the Cl...

Page 9: ...the eight holes provided in the base Two of these holes are concealed behind plastic end caps as shown in Fig 7 Alternatively bolt the machine to a piece of board of at least 25mm in thickness and hav...

Page 10: ...It should be firm 1 2 total movement at the middle of the run 6 Retighten Motor securing bolts and replace Pulley Access Cover 10 SPINDLE SPEEDS RECOMMENDED GENERAL SPEEDS SPINDLE TURNING SQUARE LENGT...

Page 11: ...e point of the centre on the wood where the diagonal lines cross Drive the centre into the wood Use a wooden mallet or a plastic hammer but put a piece of wood on the end of the centre to protect it 1...

Page 12: ...on to the faceplate using screws as appropriate see fig 9 The complete assembly is then screwed on to the headstock spindle and tightened securely by holding the faceplate and turning the spindle nut...

Page 13: ...ELS THESIXMOSTCOMMONLYUSEDCHISELTYPES 2 1 Cutting and Scraping To cut the chisel is held so that the sharp edge actually digs into the revolving work to peel off a shaving To scrape the chisel is held...

Page 14: ...ith the bevel pressed against the work and the tool rest will act as a fulcrum to support the chisel against the downward force of the revolving work If the rest is placed too low so that the chisel i...

Page 15: ...ce pass squarely under the chisels edge This then is the position in which it is easiest to hold the chisel steady To obtain this position place the rest approximately 1 8 3mm thickness of chisel belo...

Page 16: ...kpiece centre for scraping it can be held easily in one hand 6 USINGTHESCRAPINGCHISELS A 1 2 wide spear point chisel a 1 2 wide round nose chisel and a 1 wide flat nose chisel complete the list of too...

Page 17: ...so that the heel of the hand below the little finger acts as a sliding guide against the rest The handle hand controls chisel position Finish cutting requires more control with less force and is bett...

Page 18: ...as deeply 18 as desired at any spot along the work At this stage long cuts from the centre of either end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Page 19: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it i...

Page 20: ...y to roll the blade into cove Hold the blade so that bevel is at a 90 angle to the work axis with the point touching the pencil line and pointing into work axis From here depress the tip slightly to s...

Page 21: ...by using the callipers to determine when the cut is finished After making the sizing cuts hang the pattern behind the lathe where it will serve as a guide for completion of the workpiece long at one o...

Page 22: ...the centre of the spindle this portion being at least 3mm over finish size to allow for later removal of any marks made upon it Operate lathe at a slower speed than normal Lubricate the workpiece at...

Page 23: ...ing work by using dividers see above 2 PLANNINGVARIOUS CUTS The circumference of a faceplate turning is roughed out and finished in the same manner as that for a spindle Practically all of the balance...

Page 24: ...ck When mounted in the chuck the workpiece is substantially supported for any faceplate type of turning 2 TURNINGCYLINDERS Stock for cylinders should be mounted on the screw centre or a small faceplat...

Page 25: ...ntres using standard procedures Smaller balls can be mounted as face plates on the small faceplate of screw centre Lines drawn to indicate the centre and ends of the ball shape are helpful in plotting...

Page 26: ...ght fit of the lid can be relieved by sanding the lip of the body 7 SEGMENTEDTURNINGS Segmented turnings and boxes can be extremely attractive and this method of preparing wood stock is more economica...

Page 27: ...edge of the spear point chisel will cause chatter and probable chipping Properly worked the chip comes off in a continuous ribbon In cold weather plastic may become brittle and should be tempered in...

Page 28: ...an be used SANDING BUFFING AND POLISHING 1 USINGTHELATHETOSANDTURNINGS Turnings should be sanded with the lathe running in second lowest speed A large sheet of sandpaper is useful for smoothing cylind...

Page 29: ...iece of rubber hose for small parts is inserted in the recess to grip the workpieces Workpieces can be changed without stopping the lathe MAINTENANCE WARNING For your own safety turn the switch off an...

Page 30: ...1702000 33 Lock Washer 2 GB862287 34 Washers 2 GB97187 35 Spring washer 2 GB9387 36 Wire bracket 1 RWL1000E105 37 Screw 1 GBT8182000 38 Belt pulley 1 RWL1000B0006A 39 Belt pulley 1 RWL1000B0006 40 Cov...

Page 31: ...31 PARTSDIAGRAM...

Page 32: ......

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