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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

61

5mm flat washer

90

M6 nut

62

5mm lock washer

91

M8 nut

63

M5 hex nut

92

8mm lock washer

64

Switch

93

8mm flat washer

65

Self tapping screw

94

Strain relief 1

66

Switch plate

95

Strain relief 2

67

M8 x 20 set screw

96

M8 x 20 bolt

68

Base

97

M8 x 10 setscrew

69

Cable clamp plate

98

5mm flat washer

70

5mm flat washer

99

M5 x 20 pan head screw

71

M5 hex nut

100 5 x 25 key

72

5mm lock washer

101 Motor

73

Switch box

102 Support rod

74

Top frame

103 M8x20 bolt

75

M6 x 12 carriage bolt

104 8mm flat washer

76

Brace

105 Work stop

77

M6 x 12 carriage bolt

106 Belt frame

78

Rubber foot

107 Lock knob

79

M8 x 25 socket head bolt

108 Tracking nut

80

8mm flat washer

109 Drum cover

81

8mm flat washer

110 Circlip

82

M8 nut

111 Bearing

83

6mm flat washer

112 Shaft

84

M6 nut

113 M5 x 6 setscrew

85

Leg

114 Adjusting nut

86

M8 x 16 bolt

115 Idler drum

87

8mm lock washer

116 6mm flat washer

88

8mm flat washer

117 M6 x 10 pan head screw

89

6mm flat washer

Summary of Contents for 6500421

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0420 ISS 1 BELT DISC SANDER MODEL NO CS69D PART NO 6500421...

Page 2: ...hs from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or n...

Page 3: ...ing 13A Disc Speed 1500 rpm Sanding belt speed 5 8 m s Sound Pressure Level LpA 78 4 dB A Uncertainty Factor K 3 dB A Sound Power Level LWA 91 4 dB A Uncertainty Factor K 3 dB A Vibration Less than 2...

Page 4: ...or moving parts Damaged or entangled cables increase the risk of electric shock 4 When operating a power tool outdoors use an extension cable suitable for outdoor use Use of a cable suitable for outdo...

Page 5: ...aintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired befor...

Page 6: ...the terminal marked N Connect the brown wire to the terminal marked L Connect the yellow and green wire to the terminal marked E or AN APPROVED RESIDUAL CURRENT DEVICE RCD WHICH HAS A TRIPPING CURRENT...

Page 7: ...l com or Service clarkeinternational com EXPLANATION OF SYMBOLS PICTOGRAMS Read instruction manual before use Wear safety glasses or goggles when using the tool Wear ear protection when using this too...

Page 8: ...ashers nuts 12 x M8 coach bolts 12 x M8 plain washers 12 x M8 nuts 1 x Hex wrench long 1 x Spanner 10 13mm 1 x Workstop 1 x Drive housing 1 x Sanding face plate 1 x Drive cover c w fixing screws 1 x S...

Page 9: ...rs nuts Do not tighten the nuts until all bolts are in place and the stand is rocked to ensure it is stable and evenly assembled When satisfied tighten securely WITH ASSISTANCE considering its weight...

Page 10: ...ure that they are correctly aligned 5 Using the hex wrench supplied tighten the M8 x 10 setscrews to secure the both pulleys 6 Tension the drive belt as necessary by adjusting the position of the moto...

Page 11: ...20 bolt and flat washer CHECKS BEFORE USE As with all machinery it is important to ensure that the various components are properly secure and in good order before use The sander is designed so that wh...

Page 12: ...t Note that only small adjustments should be required 3 Restart the machine and screw the adjusting wheels very gently in or out to compensate for the creep When the belt is running true switch off an...

Page 13: ...ing belt in the upright position remove the work stop from the belt frame by removing the workstop securing bolt 2 Before attaching the table to the mounting raise the sanding belt arm and secure in p...

Page 14: ...3 DO NOT exert too much pressure A light touch is all that is required The photo shows the table being used in conjunction with the mitre gauge 4 Set the gauge to the angle you require and hold the w...

Page 15: ...belt is used for long workpieces as shown The workpiece is driven against the work stop by the action of the belt DO NOT exert too much pressure a light touch is all that is required Curves may be san...

Page 16: ...st produced will be forced into the surrounding atmosphere and will not be collected WARNING HARMFUL OR TOXIC DUST MAY BE PRODUCED WHEN SANDING LEAD PAINTED SURFACES WOODS OR METAL CONTACT WITH OR INH...

Page 17: ...o maintenance CHANGING THE BELT 1 Disconnect any dust extract hoses connected to the machine 2 Remove the lower belt cover by slackening the six securing screws sufficiently for the cover to be slippe...

Page 18: ...overheating do not apply excessive pressure when working The motor may over heat if covered in dust which can be blown out with compressed air Always wear eye protection and a dust mask when using com...

Page 19: ...does not reach full speed or slows down during hard sanding the main drive belt may be slipping Tension the belt by means of the adjsuting bolts shown on page 10 ACCESSORIES Replacement discs and bel...

Page 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 21: ...Guide bar 11 Drive drum 41 Table 12 5 x 55 mm key 42 Angle plate 13 Drive shaft 43 8mm washer 14 Bearing 44 M8 x 12 bolt 15 Washer 45 Locking knob 16 Circlip 46 8mm flat washer 17 M8 x bolt 47 M5 x 4...

Page 22: ...M5 x 20 pan head screw 71 M5 hex nut 100 5 x 25 key 72 5mm lock washer 101 Motor 73 Switch box 102 Support rod 74 Top frame 103 M8x20 bolt 75 M6 x 12 carriage bolt 104 8mm flat washer 76 Brace 105 Wor...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 24: ......

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