Clarke 6015610 Operation & Maintenance Instructions Manual Download Page 24

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

CONSUMABLES

The following are some of the accessories available from your CLARKE dealer.

Please quote the part numbers shown below:

Part

Description

Part No

Welding Clamps

3-piece locking clamp set

1800103

Welding Magnets

2-piece clamp set for holding work still

1800117

Welding Gauntlets

Heat resistant, fully lined split leather

8133492

Welding Screen

Protects onlookers from welding arc

6000945

Welding Tips

1.0 mm (pack of 5)

8132030

Anti-splatter Spray

500ml aerosol for use with MIG welders

6000715

Torch Shroud

Pack of 2 for most MIG welders

8132050

Welding Blanket

Heat resistant with eyelets

6000924

Welding Apron

Manufactured from protective leather

6000920

10 Welding Wire Spools

Flux cored mild steel (mini spool) 0.9mm

8132110

11 Swan neck

Replacement for all CLARKE welders

8132290

Summary of Contents for 6015610

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC02 22 NO GAS INVERTER MIG WELDER MODEL NO IMIG100NG PART NO 6015610...

Page 2: ...etals without altering the properties of the metal A consumable wire electrode is continuously fed through the welding torch that is fitted with a concentric gas nozzle The wire is connected to a high...

Page 3: ...s head shields MUST comply with PPE Directive 89 686 EEC B TOXIC FUME PREVENTION Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or...

Page 4: ...s ventilators If the work cannot be moved move combustibles away from sparks and heat or protect against ignition with suitable fire resistant covers or shields Walls ceilings and floor near work shou...

Page 5: ...e from gas shielded arcs are more severe and painful DON T GET BURNED FOLLOW ALL SAFETY PRECAUTIONS PROTECTIVE CLOTHING Wear long sleeved clothing particularly for gas shielded arc in addition to glov...

Page 6: ...emaker operation Persons wearing pacemakers should consult with their doctor before going near arc welding or spot welding operations Keep your body and clothing dry Never work in a damp area without...

Page 7: ...f oil and grease and protected from hot metal and sparks 5 TERMINALS AND OTHER EXPOSED PARTS Terminals and other exposed parts of electrical units should have insulating covers secured before operatio...

Page 8: ...LWAYS keep the free length of torch hose outside the work area 5 ALWAYS remove all flammable materials from the welding area 6 NEVER remove any of the panels unless the machine is disconnected from th...

Page 9: ...should be routinely maintained according to the manufacturer s recommendations All access and service doors and covers should be closed and properly fastened when the welding equipment is in operatio...

Page 10: ...to the terminal marked N Connect the brown wire to the terminal marked L Connect the Yellow and Green wire to the terminal marked E or We recommend that this machine is connected to the mains supply...

Page 11: ...on the machine label carry their own explanations Read instruction manual before use Danger Arc rays Recycle unwanted materials in accordance with WEEE directive Danger Harmful fumes Wear suitable wel...

Page 12: ...rnational com OVERVIEW When unpacking any damage or deficiency should be reported to your CLARKE dealer immediately NO DESCRIPTION NO DESCRIPTION 1 Control Panel 4 Earth Clamp 2 MIG Gun Hose 5 Combina...

Page 13: ...minutes the power will be restored and welding can recommence 4 Output Control Voltage Adjust the control according to the metal thickness 5 Wire speed control knob As a general rule a higher current...

Page 14: ...urrs and then straighten the next few centimeters of wire to help with feeding 2 Loosen the tensioning knob and pivot it towards you 3 Lift up the arm 4 Pass the wire through the guide tube over the d...

Page 15: ...or 6 and squeeze the trigger on the torch body The wire will feed through the hose until it appears at the torch tip Ensuring the hose is free from kinks during this process will assist the wire in i...

Page 16: ...over your face with a welding mask or welding helmet This is essential 5 Lower the torch to the workpiece with one hand and approach the work with the torch tip at an angle of about 35o and pull the t...

Page 17: ...denotes too high a wire speed Decrease the speed until a regular strong buzzing sound is heard THERMAL OVERLOAD The Thermal Overload shuts off the welder when it becomes too hot due to the duty cycle...

Page 18: ...replacing the wire spool Periodically remove the dust using LOW PRESSURE compressed air within the casing Adequate heat dissipation is essential during the welders operation MAINTENANCE Frequency of...

Page 19: ...using compressed air If the liner is blocked it must be replaced Contact Tip The contact tip is a consumable item and must be replaced when the bore becomes enlarged or oval The contact tip MUST be k...

Page 20: ...e Welder does not feed wire Feed motor has malfunctioned Return welder to your local dealer Feed motor running but no wire being fed from welder tip Insufficient Feed Roller pressure Increase roller p...

Page 21: ...e if necessary Insufficient pressure on tension roller Increase pressure on tension roller Caution Do not over tighten Wire dirty rusty damp or bent Re cut wire and ensure it is clean Liner partially...

Page 22: ...phase transformer rectifier 12 Rated supply voltage 4 British Standards applied 13 Energy Input symbol 5 Welding Current symbol direct current 14 Degree of protection 6 Welding process 15 Rated maxim...

Page 23: ...t prior notice Model IMIG 100NG Part No 6015610 Weight 5 85 kg Dimensions l x w x h mm 343 x 155 x 290 Power Supply 240 V 50Hz IP Rating IP21S do not store or use in rain Output Min Max Amps 40 100 Am...

Page 24: ...g work still 1800117 3 Welding Gauntlets Heat resistant fully lined split leather 8133492 4 Welding Screen Protects onlookers from welding arc 6000945 5 Welding Tips 1 0 mm pack of 5 8132030 6 Anti sp...

Page 25: ...ED HEADSHIELDS These highly popular head shields activate instantly when the arc is struck and allow you to have both hands free when welding Model Arc Activated Grinding function Solar Powered Fixed...

Page 26: ...26 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UK...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY EU...

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