background image

1

revised 04/15

Sfc

cartridge Dust collector

1.  IMPORTANT NOTICE

this manual contains important safety information 

and precautionary measures. it is impossible to 

list all potential hazards associated with every 

dust collection system in each application. Proper 

use of the equipment should be discussed with 

united air Specialists, inc. (uaS) or your local uaS 

representative. operating personnel should be aware 

of, and adhere to, the most stringent safety procedures.

EXPLOSION HAZARD

•  Avoid mixing combustible materials such as aluminum, 

paper, wood or other organic dusts with dusts 

generated from grinding materials. a fire hazard could 

develop from sparks entering the dust collector. When 

collecting flammable or explosive materials, the dust 

collector should be located outdoors and incorporate 

the appropriate safety measures and/or accessories.

•  When collecting emissions from spark-producing 

processes, care must be taken to reduce any potential 

fire hazards. System design should  

include methods to prevent sparks from entering  

the dust collector. Dust collectors do not contain  

fire extinguishing equipment unless specifically 

ordered. experts in the field of fire extinguishing 

equipment should be consulted for recommendations 

concerning proper fire detection and suppression 

systems.

•  Some dust collection systems require explosion 

venting. consult your insurance underwriter, 

nfPa (national fire Protection association) manual 

and your local fire authorities to determine the 

requirements for explosion venting.

•  Be careful and conscientious – consult national 

and local fire codes, waste disposal, safety and 

other appropriate authorities. comply with their 

recommendations for the proper installation and 

operation of dust collection equipment.

•  Your dust collector was selected for a particular 

application. consult uaS prior to making any 

application or system changes.

•   All explosion vent installations should be located to 

allow full-unrestricted discharge when system pressure 

exceeds the set pressure of the explosion vent. an 

explosion vent should never be located where the 

discharge from the vent will impact people or plant 

equipment.

•  Do not use the explosion vent as temporary work 

surface for hand tools; i.e., wrenches, screw drivers, 

etc. Such actions can cause premature failure to occur 

via over stressing the explosion vent.

•  All dust collectors handling hazardous or fire/

explosion risk dust, as determined by the user, are 

recommended to be located outside the building in 

non-traffic areas even though the dust collector is 

equipped with an explosion vent.

2.  INTRODUCTION

thank you for selecting uaS dust collection equipment 

to assist you in your commitment to a clean and safe 

environment. We trust that in purchasing our product, 

you have recognized our commitment to continually 

offer air cleaning equipment engineered to each dust 

collection need and manufactured to the highest 

standards. if at any time you have a question about 

dust collection, please do not hesitate to call your local 

uaS representative. 
the Sfc is designed to collect process generated 

dusts. the optimized pulse cleaning system coupled 

with the QuickSeal filter access doors provide the most 

dependable and maintenance friendly cartridge collector 

in the market.
the Sfc dust collector should not be used for any 

purpose not listed in this manual.
as you review this manual, refer to figure 1 for 

assistance in identifying dust collector parts. the Sfc 

Specification table in Section 3 provides additional unit 

information.

2.1  UNIT NOMENCLATURE

Example: SFC8-2-H55

Sfc =  Model collector

8 =      number of cartridge filters

2 =      number of filter tiers

H55 =   unit base arrangement 

H55 - hopper with 44” (112 cm) clearance for  

         standard 55 gallon (208 liter) drum 

SD -  hopper with 28” (66 cm) clearance for  

         uaS-supplied 20 gallon (76 liter) drum 

oB -  open bottom construction 

BV -  custom bin vent unit with open bottom 

DD - dust drawer

2.2  DESCRIPTION AND OPERATION

the Sfc is a high-efficiency cartridge dust collector 

designed to eliminate airborne dust as it is generated. 

contaminants are captured at the source(s), then 

conveyed through ducting to the cartridge filter section 

(dirty air section) where the dust is collected. clean air 

is then discharged from the unit through the clean air 

discharge.
the dust collector is designed for on-line or downtime 

cartridge filter cleaning by means of a customer-supplied 

compressed air system.
the Sfc is a high-efficiency, horizontally-oriented 

cartridge dust collector equipped with 9.48” i.D. and 

13.87” o.D. cartridge filters. the larger diameter 

Protura

®

 nanofiber cartridge filter design allows for 

lower pressure losses through the dust collector while 

increasing the amount of media contained in each 

filter. 

 

Sfc Series dust collectors have pre-engineered 

backward-inclined or radial-type optional blower 

packages in 2, 3, 5, 7-1/2, 10, 15, 20, 25 and 30 hp (1.5, 

2.2, 3.7, 5.5, 7.5, 11, 15, 18.8, 22.6 kW) assemblies.
there are two primary modes of operation — the air 

filtering operation and filter cleaning cycle. Both modes 

of operation are shown in figure 1.

 

!

  DANGER

Summary of Contents for UAS SFC Series

Page 1: ...Downward Flow Cartridge Dust Collector l Model SFC l PATENT NO 6 902 592 OWNER S MANUAL...

Page 2: ...when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL ________________...

Page 3: ...ogether Module Sections applies to 4 or more modules 6 3 4 Electrical Installation 11 3 4 1 Mounting the Controls 11 3 4 2 Solenoid Valve Enclosure Wiring 11 3 4 3 Heater Wiring 15 3 5 Compressed Air...

Page 4: ...al 24 5 3 Servicing the Compressed Air Components 25 5 4 Servicing the Direct Drive Blower and Motor System 25 5 5 Servicing Cartridge Media 25 5 6 Servicing Optional Return Air Safety Filters HEPA AS...

Page 5: ...t collector The unit should be inspected frequently and dirt removed to prevent excessive accumulation which may result in flash over or fire damage The SFC system should not be used to support person...

Page 6: ...r are recommended to be located outside the building in non traffic areas even though the dust collector is equipped with an explosion vent 2 INTRODUCTION Thank you for selecting UAS dust collection e...

Page 7: ...e pulse cleaning mechanism provides brief bursts of compressed air directed through the diaphragm valves toward the cartridge filter This pulsing action dislodges the collected particles from the medi...

Page 8: ...installation kit Hopper assemblies will be shipped in pieces and will need to be assembled at the site The hopper sections are shipped in pieces for field assembly Position the legs as shown in Figure...

Page 9: ...4 Revised 04 15 SFC Cartridge Dust Collector FIGURE 2 SFC Typical Single Unit Installation Diagram 44 10335 0001...

Page 10: ...5 Revised 04 15 SFC Cartridge Dust Collector FIGURE 3 Recommended Unit Clearances 44 10337 0001...

Page 11: ...mbly is equipped with four 1 2 13mm pry locations two holes on front flange and two holes on rear flange Refer to Figure 7 Detail C to aid in aligning the hopper flange with the module flange With fil...

Page 12: ...7 Revised 04 15 SFC Cartridge Dust Collector FIGURE 4 Single Hopper SFC 44 10309 0001...

Page 13: ...8 Revised 04 15 SFC Cartridge Dust Collector FIGURE 5 Multiple Hopper SFC 44 10309 0002...

Page 14: ...9 Revised 04 15 SFC Cartridge Dust Collector FIGURE 6 Multiple Hopper SFC 44 10309 0003...

Page 15: ...10 Revised 04 15 SFC Cartridge Dust Collector FIGURE 7 Multiple Modules SFC 44 10310 0001...

Page 16: ...itor DPM for continuous pulse cleaning Motor starter with Digital Pulse Control DPC for on demand pulse cleaning VFD with DPM for continuous pulse cleaning VFD with DPC for on demand pulse cleaning Re...

Page 17: ...12 Revised 04 15 SFC Cartridge Dust Collector FIGURE 8 SFC Pressure Gauge Installation 44 10333 0001 Rev A...

Page 18: ...13 Revised 04 15 SFC Cartridge Dust Collector FIGURE 9 Solenoid Wiring to Pulse Controls for 2 3 4 and 5 Tier Units...

Page 19: ...14 Revised 04 15 SFC Cartridge Dust Collector FIGURE 10 Pneumatic Valve Assembly 44 10332 0001...

Page 20: ...fitting sealant on all compressed air supply pipe fittings and connections 3 6 ASSEMBLY OF OPTIONAL EQUIPMENT 3 6 1 BLOWER PACKAGE INSTALLATION TIP OVER HAZARD Anchor dust collector to concrete pad pr...

Page 21: ...6 Revised 04 15 SFC Cartridge Dust Collector Figure 11 Legs Support Top Mount Blower 44 10331 0001 NOTE FOR BLOWERS 20 HP OR LARGER SUPPORT LEGS ARE REQUIRED TO BE INSTALLED UNDER THE CLEAN AIR PLENUM...

Page 22: ...17 Revised 04 15 SFC Cartridge Dust Collector Figure 12 Abrasive Inlet Installation 44 10338 0001...

Page 23: ...ing parts on the rotary air lock Do not allow any object to be placed in or near the rotary air lock during operation Verify rotary air lock rotation matches rotation arrows affixed to assembly 3 6 4...

Page 24: ...ons NOTE The hopper s is not designed for dust storage The slide gate should remain open during normal operation 3 6 6 INLET COVER AND BLANK COVER PLATE INSTALLATION Inlet collar and blank cover plate...

Page 25: ...20 Revised 04 15 SFC Cartridge Dust Collector Figure 16 EDAP Interconnection Figure 15 EDAP Installation 48 10007...

Page 26: ...shipping routine for an assembled SFC unit is with an enclosed box truck This type of truck will not be able to transport an assembled 4 high unit due to height restrictions within the vehicle When s...

Page 27: ...22 Revised 04 15 SFC Cartridge Dust Collector Figure 17 SFC Series Door Filter Installation 44 10329 0001...

Page 28: ...n 1 5 w g 25 127 mmAq At start up this reading is generally in the 1 3 w g 25 76 mmAq range Please list the reading here for future reference Initial dust collector differential pressure reading acros...

Page 29: ...m the inner door gasket Pull the QuickSeal door handle away from the dust collector until the handle makes a 90 angle with the door cover The filter access door is now in an unlatched position Lift th...

Page 30: ...TRIC SHOCK HAZARD All electrical work should be performed by a qualified electrician in accordance with local electrical codes Disconnect electrical power before installing or servicing any electrical...

Page 31: ...old or burst rupture panel While loosening the capture frame bolting take care to avoid the sharp edges of the rupture panel as these can cause severe cuts and or abrasions Remove the capture frame a...

Page 32: ...ip hold downs 3 5 Loosen nuts 9 holding flat clip supports 2 on internal door edge 7 Check flat Clip supports 2 as directed above Rotate 90 so flat clip support 2 is parallel with the door edge 7 6 Pu...

Page 33: ...ansformer etc Check for proper motor starter overload rating against full load amps on motor nameplate Adjust or replace overloads as required Ensure drum is properly sealed against drum lid package E...

Page 34: ...0 115 VAC supply voltage to the timer board and voltage output from timerboards to solenoid valves Consult DPM DPC Pulse Control Panel Installation and Operation Manual for additional assistance Reduc...

Page 35: ...30 Revised 04 15 SFC Cartridge Dust Collector 7 ILLUSTRATED PARTS FIGURE 21 SFC Series 44 10330 0001 FIGURE 22 SFC Series Explosion Vents...

Page 36: ...Lid 8A 45 10034 0020 20 Gallon Drum Lid 9 45 10022 0055 55 Gallon Quick Release Collar 9A 45 10022 0020 20 Gallon Drum Quick Release Collar 10 15 0233 14 Hose Clamp 11 15 0202 14 Flexible Duct 12 18 0...

Page 37: ...This page intentionally left blank...

Page 38: ...This page intentionally left blank...

Page 39: ...This page intentionally left blank...

Page 40: ...to goods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice Preside...

Reviews: