Clack Valves CB1248/EN Installation, Operation & Maintenance Manual Download

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FILOX WS ISS 1 \page 2

F i l o x S e r i e s F i l t e r

Installation Operation Maintenance Manual

CONTENTS

NOS.

PAGE

1.0

UNPACKING AND PARTS IDENTIFICATION

1.1

Unpacking Notes

1.2

Basic Parts List

1.3

Missing or Damaged Goods

2.0

TEMPORARY STORAGE

3.0

GENERAL NOTES

3.1

Iron & Manganese Removal

3.2

System Management

3.3

Filox Frequently Asked Questions

4.0

REGENERATION/BACKWASH

4.1

The Backwash Process

4.2

Time Clock Control of Backwash

5.0

PRE-INSTALLATION CHECKS

5.1

Mechanical

5.1.1

Foundations/Drainage

5.1.2

Operating Space

5.1.3

Incoming Water

5.1.4

Pipework

5.1.5

Water Supply Company Requirements

5.2

Electrical

6.0

ASSEMBLY/INSTALLATION

6.1

Mechanical

6.1.1

Pipework

6.1.2

Drains Connections

6.2

Assembly

7.0

COMMISSIONING

7.1

Introduction

7.2

Programming

7.3

Commissioning

Summary of Contents for CB1248/EN

Page 1: ...s Filter FILOX WS ISS 2 page 1 Installation Operation Maintenance Manual Filox Filter WS1 WS1 5 WS2 Series Valve Models CF 1054 EN CB 1248 EN CF1354 EN CF1465 WC CF1665 WC CF1865 WC CF 2160 WC CF2469 WC CF3072 WC ...

Page 2: ...3 3 Filox Frequently Asked Questions 6 4 0 REGENERATION BACKWASH 4 1 The Backwash Process 8 4 2 Time Clock Control of Backwash 8 5 0 PRE INSTALLATION CHECKS 5 1 Mechanical 9 5 1 1 Foundations Drainage 9 5 1 2 Operating Space 9 5 1 3 Incoming Water 9 5 1 4 Pipework 10 5 1 5 Water Supply Company Requirements 10 5 2 Electrical 10 6 0 ASSEMBLY INSTALLATION 11 6 1 Mechanical 11 6 1 1 Pipework 11 6 1 2 ...

Page 3: ... 20 10 0 WARRANTY AND SERVICE 21 10 1 After Sale Warranty 21 11 0 TECHNICAL DATA 22 11 1 Process and Operating 22 11 1 1 Filox Series Filters CF1044 to CF 1354 22 11 1 2 Filox Series Filters CF 1465 to CF1865 22 11 1 3 Filox Series Filters CF 2160 to CF 3072 22 11 2 Engineering Data 23 11 2 1 Filox Series Filters CF1044 to CF 1465 23 11 2 2 Filox Series Filters CF 1665 to CF 3072 24 13 0 SPARES LI...

Page 4: ...stem 5 4 2 1 2 REDUCER if required 6 FILOX qty as specified 7 GRAVEL qty as specified 1 3 MISSING OR DAMAGED GOODS Immediately on receipt of the goods it is advisable to check that all items ordered have been received If you have any doubt that goods have been supplied as requested please contact your supplier immediately If any items are missing or damaged the carrier and your supplier must be no...

Page 5: ...d with a catalytic filter media which uses oxygen in the water to convert the metal ions from the soluble to an insoluble form The insoluble precipitate is then filtered out onto the surface of the media Depending on the composition of the raw water a choice of media can be used Filox filter media is one of these medias and just requires backwashing with the raw water to clear the bed The operatin...

Page 6: ...ion media in the Filox blend will raise the pH of acid water it cannot raise it above 8 0 consistently if the general level of dissolved solids is high and the Langellier index is saturated A full water analysis is essential when considering using the Filox system primarily for Manganese removal Hydrogen Sulphide Hydrogen sulphide is removed at concentrations of up to 3 ppm Humic acid tannins Deca...

Page 7: ...kwash at the same flow rate it essential that there is sufficient pressure and volume of water at the recommended backwash flow It may be necessary to fit a larger backwash flow button or even a higher flow valve on larger systems if the pressure is low just to achieve the required cleaning of the filter bed Alternatively a longer backwash may be needed to achieve the same effect ...

Page 8: ...e accumulated during the service cycle Fast Rinse This follows the backwash cycle and entails rinsing away any residual deposits from the media and re packing the media bed This is carried out down flow with water flowing through the media in the direction of service 4 2 TIME CLOCK CONTROL OF REGENERATION INITIATION Most filter application systems are supplied with a time clock configuration valve...

Page 9: ...t least the same as the service flow Preferably the drain should be level but no higher than 500mm above the filter valve 5 1 2 Operating Space The space occupied by the filter can be found in the Engineering Data Section 11 2 Access will be required to carry out adjustments or maintenance on the equipment It is therefore recommended that a minimum of 500mm clearance be allowed around the unit for...

Page 10: ...Supply Company Requirements During backwash the accumulated debris is flushed to drain Please contact your local Water Authority for advice on effluent issues if concerned with flow to drain 5 2 ELECTRICAL All filter valves are supplied as 12v complete with a transformer for 240v A continuous supply of 240v 5 VA is required which should be provided by an uninterrupted mains supply which is separat...

Page 11: ...accommodate the flow of water required making due allowance for the pressure drop between the filter and the point of discharge of treated water NOTE IF BRAZED OR SOLDERED FITTINGS ARE TO BE USED THE PIPE WORK MUST BE DISCONNECTED FROM THE VALVE DURING HEATING AND COOLING EXCESS HEAT CAN CAUSE PERMANENT DAMAGE TO SOME OF THE VALVE COMPONENTS 6 1 2 Drains and overflow connections The drain connecti...

Page 12: ... This is to allow rising space for the media during the backwashing cycle Once the vessel is filled immediately sweep up any spilled filter media Remove the cap from the riser tube and brush any debris out of the threads in the neck of the filter vessel Unpack the valve and reducer if used Screw the reducer into the filter vessel then slip the valve down onto the distributor tube No top distributo...

Page 13: ... to the outlet of the drain line flow controller on the valve Ensure that there is an air break in the drain at the same height as the valve to prevent negative pressure on the vessel Connect the power supply to the valve and the unit is now ready for commissioning ...

Page 14: ...ervices of an experienced engineer are not available following the steps outlined below will result in the system being properly commissioned 7 2 Setting the Time of Day 1 Press SET CLOCK 2 Adjust hours with UP and DOWN arrows 3 Press NEXT 4 Adjust minutes with UP and DOWN arrows 5 Press NEXT to return to normal operation The filter regeneration cycles have been factory programed The time of day f...

Page 15: ... at any stage Press REGEN To save any changes Press SET CLOCK Press and hold together for 5 seconds Filtering will be flashing in top right corner Set 1st cycle time in minutes BACKWASH set at 10 min Set 2nd cycle time in minutes RINSE set at 6min Regen set to oFF Regen set to NORMAL Programming Finished Return to time of day NEXT NEXT NEXT NEXT NEXT NEXT ...

Page 16: ... any stage Press REGEN To save any changes Press SET CLOCK Press together and hold for 5 seconds Set influent Hardness to nA Set effluent Hardness to nA Set number of days to next regeneratuion set to 3 days Set time for regeneration Time for Immediate regeneration valves cannot be altered and will show on 0 Returns to time of day NEXT NEXT NEXT NEXT NEXT ...

Page 17: ...r and the timer motor 7 2 3 Next start a manual backwash by pressing the regen button for 3 sec or until the motor starts to turn 7 2 4 When the motor has stopped switch off the power and slowly open the inlet water supply At first air will be expelled from the drain line followed by water once the vessel is full Allow water to run to drain on the backwash cycle until it runs clear to rinse the fi...

Page 18: ...tely automatic and should not require adjustment Weekly Check the treated water quality with a test kit Monthly Check raw water quality and record Compare with original quality and adjust frequency of backwash if required Six Monthly Perform a chlorinated backwash to remove any organic build up on the media Check filter media depth against original level Annually Inspect and clean replace as neces...

Page 19: ...ree up the media the filter will need to be inspected and serviced by a competent engineer Backwash with chlorine solution to remove organic build up 9 2 POOR TREATED WATER QUALITY Check manual by pass closed Check raw water pressure above minimum If flow is less than design rate channelling of water can occur in media which results in inadequate treatment Backwash with chlorine solution to remove...

Page 20: ... Check timer motor is running Check drive motor runs by manually initiating a backwash and listening for drive motor as it advances between cycles Replace if necessary 9 4 UNSATISFACTORY CAPACITY BETWEEN BACKWASHES Increase frequency of backwash Check age of media and media level Backwash with chlorine solution to remove organic build up Increase backwash flow ...

Page 21: ...LE WARRANTY Your filter is covered by a parts warranty for a period of one year from installation or 14 months from purchase Consumable filter media is excluded from this warranty Should you have any problems with your filter or require a routine service please contact your supplier ...

Page 22: ...me Mins 20 20 20 Max Operating Temperature Degrees C 45 45 45 11 1 2 FILOX CF1465 TO CF 1865 Model CF 1465 CF1665 CF1865 Parameter Units Flow Rate M3 hr 2 3 3 65 4 5 Backwash Flow M3 hr 3 5 4 6 5 7 Regeneration Time Mins 20 20 20 Max Operating Temperature Degrees C 45 45 45 11 1 3 FILOX CF 2160 TO CF 3072 Model CF 2160 CF2469 CF3072 Parameter Units Flow Rate M3 hr 6 4 9 0 15 0 Backwash Flow M3 hr ...

Page 23: ...Mm 1601 1458 1601 1984 1984 Diameter of Filter Mm 254 305 331 356 407 Height of Valve mm 170 170 170 170 170 Filter Inlet Conn Inches BSPM 1 1 1 1 1 5 Filter Outlet Conn Inches BSPM 1 1 1 1 1 5 Drain Conn Inches BSPM 3 4 3 4 3 4 1 Qty of Gravel Bags 0 25 0 5 0 75 1 5 1 5 Qty of Filox Bags 2 3 4 5 8 Electrical Power Watts 1 2 1 2 1 2 1 2 1 2 PRESSURE 1 7 Bar MAXIMUM OPERATING TEMPERATURE 45 0C HEAD...

Page 24: ...Unit Height of Filter Mm 1722 1721 1915 2202 Diameter of Filter Mm 458 534 610 762 Height of Valve mm 170 340 340 340 Filter Inlet Conn Inches BSPM 1 5 2 2 2 Filter Outlet Conn Inches BSPM 1 5 2 2 2 Drain Conn Inches BSPM 1 2 2 2 Qty of Gravel Bags 2 3 5 8 Qty of Filox Bags 10 12 16 22 Electrical Power Watts 1 2 1 2 1 2 1 2 PRESSURE 1 7 Bar MAXIMUM OPERATING TEMPERATURE 45 0C HEADROOM Allow 100 mm...

Page 25: ...11 Piston XCV3005 Seal Spacer kit XCV3107 01 Drive Motor 12v XCV3108 PCB 13 2 WS1 5 Valves PART NO DESCRIPTION XCV3407 Piston XCV3430 Seal Spacer kit XCV3107 01 Drive Motor 12v XCV3108 PCB 13 3 WS2 Valves PART NO DESCRIPTION XCV3725 Piston XCV3729 Seal Spacer kit XCV3107 01 Drive Motor 12v XCV3108 PCB ...

Page 26: ...TCHIN ENGLAND Certify that the product TYPE FILOX FILTER WITH WS1 WS1 5 WS2 AC VALVE has been designed and manufactured in accordance with the specifications of the following Directive Standard Machinery Directive 89 392 EEC EN 292 1 EN 292 2 Low Voltage Directive 73 23 EEC EN 60 335 1 EMC Directive 89 336 EEC EN 55 014 RT Adam Hitchin England 03 01 02Director Issue place date ...

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