background image

Installation  

CAUTION: 

It is recommended that fuel be at a temperature of 5 degrees Celsius or higher when it 

enters the pump. At a temperature below 5 degrees  Celsius oil becomes more viscous and difficult 
to pump. Supply of the burner tank may be reduced, resulting in nuisance shutdowns.  
The storage tank should be no closer than 1,5m and no farther then 10m from the burner. If the 
thank is lower than the boiler and is more then 5m away from burner, then external pump must be 
used. 
At the bottom of the supply tank manual valve must be installed (for water and sludge separation)

 

WARNING:

 

Never install suction line at the bottom of the supply tank! Suction line must be fitted at 

20cm higher from bottom.  

SUPPLY LINES 

 

Read this section carefully before installing any supply lines. Since a suction line leak is nearly 
impossible to find, 

take your time to assure all connections are leak-free during installation.

 Supply 

lines and fittings are furnished by the installer.  
With the vacuum gauge mounted on the pump vacuum port, the gauge will indicate any suction 
line restriction, including a dirty filter.  
All piping should be protected from possible damage and be rigidly fastened in place in 
workmanlike manner. 

NOTE: 

Care must be exercised to ensure leak-free connections.

 

Flue connection 

Important condition for perfect operation of the furnace is a correctly dimensioned flue. 
Dimensioning is effected in accordance with DIN 4705 in consideration of DIN 18160 and based on 
the boiler and burner outputs. 
The effective flue height is counted from burner level.  
Select a flue design which minimizes the danger of condensation or of a cold flue inner wall. 

For exact adjustment and stabilization of the flue draught we recommend the installation 
of a draught limiter. 

By this means: 
• any draught fluctuations are equalized 
• moisture in the flue is largely excluded 
• stoppage losses are reduced. 
Connection pieces should be introduced 
 into the flue with a gradient of 30° or 45° 
 viewed in flow direction. 
It is best to provide exhaust gas pipes  
with thermal insulation. 

Exhaust gas thermometer 

For exhaust gas temperature monitoring the heating system should be equipped with an exhaust 
gas thermometer. 
The higher the exhaust gas temperature, the greater the exhaust gas loss. 
Rising exhaust gas temperatures indicate increasing deposits  of ash inside of combustion chamber, 
that will reduce  the degree of combustion efficiency. 
In the event of an increasing exhaust gas temperature have the heating installation cleaned (see 
picture ) . 

Summary of Contents for G1p

Page 1: ...MULTIFUEL oil burners Complyng with EMC 89 336 EC LV 73 23 EC 1...

Page 2: ...trode adjustment 14 15 Burner pump 15 16 16 Maintenance 17 20 17 Parts drawing 21 18 Parts list 22 19 Main construction parts 23 20 Conformity declaration 24 21 Warranty 25 Read the operation instruct...

Page 3: ...ne paint thinners or non approved fluids Adequate ventilation must be provided in any enclosure where storage tanks pump or accessories are installed Identical to any gas or oil burning appliance with...

Page 4: ...s the regulated temperature is reached An additional overheat thermostat prevents overheating A special nozzle draws the fuel by using the passing compressed air which serves as primary air for the co...

Page 5: ...5 JUNIOR Dimensiones...

Page 6: ...6 Dimensions Gp G1p G2p G2p G3p G3p...

Page 7: ...7 Dimensions Boiler location Air oil flow schematic...

Page 8: ...require higher air pressures Oil pump The oil pumps serve as delivery units pumping oil into the burner tank The atomization of the oil is not dependent on the oil pressure Do not increase oil pressur...

Page 9: ...be rigidly fastened in place in workmanlike manner NOTE Care must be exercised to ensure leak free connections Flue connection Important condition for perfect operation of the furnace is a correctly d...

Page 10: ...ng the preventilation time after the safety time The control device may only be plugged in or unplugged if the main switch is in the OFF position or if the 7 pin plug connector is disconnected because...

Page 11: ...ostat When setting burner for the first time into operation fill burner tank with combustion manual Normal oil level is 50mm from the top If you fill it more overflow switch will turn off burner Secon...

Page 12: ...12 Wiring diagram...

Page 13: ...13 Troubleshooting...

Page 14: ...14 Electrode adjustment It is important to clean electrodes and flame ring monthly to achieve problem free start JUNIOR...

Page 15: ...15 Burner pump...

Page 16: ...16 Burner pump...

Page 17: ...nk Screw back vacuum port screw Unscrew bleed port Turn the burner on When oil arrive close bleed port Maintenance SUPPLY LINES Read this section carefully before installing any supply lines Since a s...

Page 18: ...The quantity can be determined by using water indication paste and a gauging rod Clean the photocell Clean the ignition electrodes and flame ring and blow out the nozzle with compressed air check the...

Page 19: ...19 Remote pump Instalation 1 Floater 2 Strainer 3 Flexible oil line 4 Remote pump 5 Oil in the storage tank 6 Burner 7 Combustion chamber 8 Boiler Remote pump 130W Suction unit...

Page 20: ...m from the top of the heater Ceramic fibre necessary for all burners when used with steel boilers with large combustion chamber or cast iron boilers with a vertical rear panel in the combustion chambe...

Page 21: ...21 Part droving...

Page 22: ...tube 21 Flame ring 22 Ignition electrode 23 HT cable 24 Burner tank 25 Heating cartridge 26 Floater 27 Copper pipe 1 28 Burner body lid 29 Overflow tank 30 Contact switch 31 Oil pipe 32 Oil pump 33 So...

Page 23: ...lator Overheat thermostat Overflow tank Float switch Burner tank Drain tap Oil pump Secondary air regulator Control box Motor Compressed air connection Primary air pressure regulator Solenoid valve Pr...

Page 24: ...73 23 EC in connection with VDE 0700 part 1 version 04 88 and DIN VDE 0722 version 04 83 Electrical safety according to DIN EN 50 165 2003 and EN 60335 1 2003 Electromagnetic compatibility according...

Page 25: ...603 1 is used at temperature below 4 C or if winter diesel is used below stipulated temperatures IT IS STRICTLY PROHIBITED TO ADD ANY PETROL The Burners must not be modified or tampered with under cir...

Reviews: