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Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide

OL-11496-01

Chapter 7 Maintaining the Router

Removing and Replacing AC and DC Power Subsystem Components

Step 14

Reinstall the DC PEM into the chassis (

Figure 7-32

Slowly push the power supply into the chassis until it mates with the
backplane connector at the back of the bay.

Caution

To prevent damage to the power shelf backplane connector, do not use excessive
force when inserting a power supply into the chassis.

Lift the ejector lever into place and tighten the captive screw to securely seat
the power supply to the backplane connector.

Figure 7-32 Installing a DC PEM

Step 15

Power on the circuit breaker.

Step 16

Set the power switch to the on (1) position.

The (green) Pwr OK indicator on the front of the power supply should light. If the
indicator does not light, see the

“Troubleshooting a 2400 W DC PEM Installation”

section on page 7-44

or the

“Troubleshooting a 2800 W DC PEM Installation”

section on page 7-45

129276

Summary of Contents for 12010 series

Page 1: ...refer this access method Cisco com CD ROM Printed manuals Other 8 I use the following three product features the most Document Information Document Title Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide Part Number OL 11496 01 S W Release if applicable On a scale of 1 5 5 being the best please let us know how we rate in the following areas The document is complet...

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Page 4: ...difying the equipment without Cisco s written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital devices In that event your right to use the equipment may be limited by FCC regulations and you may be required to correct any interference to radio or television communications at your own expense You can determine whether your equipment ...

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Page 7: ... xx Cisco Product Security Overview xx Reporting Security Problems in Cisco Products xxi Obtaining Technical Assistance xxii Cisco Technical Support and Documentation Website xxii Submitting a Service Request xxiii Definitions of Service Request Severity xxiii Obtaining Additional Publications and Information xxiv C H A P T E R 1 Cisco 12010 Cisco 12410 and Cisco 12810 Series Router Overview 1 1 I...

Page 8: ...erview 1 14 GRP PCMCIA Card Slots and Status LEDs 1 15 GRP Reset Switch 1 16 GRP Auxiliary and Console Ports 1 17 GRP Ethernet Ports and Status LEDs 1 17 GRP Alphanumeric Message Displays 1 19 GRP Memory Components 1 20 GRP DRAM 1 22 GRP SRAM 1 22 GRP NVRAM 1 22 GRP Flash Memory 1 23 Performance Route Processor Overview 1 23 PRP PCMCIA Card Slots and Status LEDs 1 24 PRP Ethernet Ports and Status ...

Page 9: ...fety 2 5 Site Requirement Guidelines 2 6 Rack Mounting Guidelines 2 6 Enclosed Rack 2 7 Open Rack 2 7 Telco Rack 2 8 Site Layout and Equipment Dimensions 2 10 Air Flow Guidelines 2 13 Temperature and Humidity Guidelines 2 14 Power Connection Guidelines 2 14 AC Powered Routers 2 15 DC Powered Routers 2 16 NEBS Supplemental Unit Bonding and Grounding Guidelines 2 19 Site Wiring Guidelines 2 21 GRP P...

Page 10: ...Required Tools and Equipment 3 4 Unpacking and Positioning the Router 3 4 Removing Components Before Installing the Chassis 3 4 Removing the Front Covers from Cisco 12010 Original Series Routers 3 5 Removing the Front Cover from Cisco 12010 Enhanced Series Routers 3 7 Removing Power Supplies 3 9 Removing AC PEMs 3 9 Removing DC PEMs 3 10 Removing the Blower Module 3 11 Removing Cards from the Chas...

Page 11: ...ecting Line Card Network Interface Cables 3 36 Connecting GRP Route Processor Cables 3 41 Connecting to the GRP Console Port 3 42 Connecting to the GRP Auxiliary Port 3 43 Connecting to the GRP Ethernet Port 3 43 RJ 45 Connection 3 45 MII Connection 3 45 Connecting PRP Route Processor Cables 3 46 Connecting to the PRP Console Port 3 47 Connecting to the PRP Auxiliary Port 3 48 Connecting to the PR...

Page 12: ...vileged EXEC Mode 4 16 Global Configuration Mode 4 17 Using Setup for Configuration Changes 4 18 Configuring Global Parameters Using the Setup Facility 4 22 Configuring Network Interfaces 4 24 Checking the Software Version Number and Installed Interfaces 4 26 Using Global Configuration Mode 4 27 Verifying Running Configuration File Settings 4 28 Saving the Running Configuration Settings to NVRAM 4...

Page 13: ...rd 4 54 Copying Cisco IOS Software Images Between Flash Memory Cards 4 56 Copying System Configuration Files Between RP Memory and a Flash Memory Card 4 57 Booting a New Cisco IOS Software Image from a Flash Memory Card 4 62 Recovering from Locked Blocks in Flash Memory Cards 4 62 Post Installation Procedures 4 63 C H A P T E R 5 Troubleshooting the Installation 5 1 Troubleshooting Overview 5 2 Tr...

Page 14: ...the Cooling Subsystem 5 29 Blower Module Operation 5 30 Power Supply Operation 5 30 Overtemperature Conditions 5 31 Isolating Cooling Subsystem Problems 5 32 C H A P T E R 6 Router Field Diagnostics 6 1 Diagnostics Overview 6 2 Downloading the Diagnostic Image 6 3 Field Programmable Gate Array Overview 6 3 Upgrading an FPGA Image on a Line Card 6 5 Using the diag Command 6 8 Diagnostic Commands fo...

Page 15: ...eaning or Replacing an Original Series Chassis Air Filter 7 17 Cleaning or Replacing an Enhanced Series Chassis Air Filter 7 20 Removing and Replacing the Blower Module 7 23 Troubleshooting the Blower Module Installation 7 26 Removing and Replacing AC and DC Power Subsystem Components 7 27 Installation Guidelines 7 27 Power Supply and Power Distribution Unit Compatibility 7 28 Installing Upgrade K...

Page 16: ...bric in the Cisco 12410 Router 7 66 Switch Fabric Upgrade Requirements 7 66 Switch Fabric Upgrade Procedure 7 66 Removing and Installing a Chassis 7 68 Removing a Chassis from the Equipment Rack 7 68 Installing a Replacement Chassis in the Equipment Rack 7 70 Packing a Defective Chassis for Shipment 7 71 A P P E N D I X A Technical Specifications A 1 Router Specifications A 1 A P P E N D I X B Sit...

Page 17: ...routers This publication assumes that the user has a substantial background in installing and configuring router and switch based hardware The reader should also be familiar with electronic circuitry and wiring practices and have experience as an electronic or electromechanical technician Purpose This installation and configuration guide contains procedures for installing the router hardware creat...

Page 18: ...for installing the hardware and connecting external network interface cables Chapter 4 System Startup and Basic System Configuration provides procedures for completing a basic system configuration and for checking and saving the configuration to system memory Chapter 5 Troubleshooting the Installation provides guidelines for troubleshooting the router hardware installation Chapter 6 Router Field D...

Page 19: ...indicates that you should be at the privileged level Access to the privileged level usually requires a password Refer to the related software configuration and reference documentation for additional information Commands and keywords are in bold font Arguments for which you supply values are in italic font Elements in square brackets are optional Alternative but required keywords are grouped in bra...

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Page 25: ...ur production network is down or severely degraded Cisco engineers are assigned immediately to S1 and S2 service requests to help keep your business operations running smoothly To open a service request by telephone use one of the following numbers Asia Pacific 61 2 8446 7411 Australia 1 800 805 227 EMEA 32 2 704 55 55 USA 1 800 553 2447 For a complete list of Cisco TAC contacts go to this URL htt...

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Page 27: ...in designing developing and operating public and private internets and intranets You can access the Internet Protocol Journal at this URL http www cisco com ipj Networking products offered by Cisco Systems as well as customer support services can be obtained at this URL http www cisco com en US products index html Networking Professionals Connection is an interactive website for networking profess...

Page 28: ...About This Guide Obtaining Additional Publications and Information xxvi Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 29: ... Cisco 12810 series routers and include The original Cisco 12010 Cisco 12410 and Cisco 12810 series routers The newer Cisco 12010 Cisco 12410 and Cisco 12810 enhanced series routers The enhanced series of routers use higher capacity power supplies a more powerful blower module and have a newly designed front door The capacity of the router switch fabric differentiates each model Cisco 12010 Router...

Page 30: ...izontal cable management bracket Used to neatly route line card cables See the Horizontal Cable Management Bracket section on page 1 32 for additional information Line card and Route Processor card cage Has 10 user configurable slots that support a combination of line cards and either one or two route processors RPs See the Line Card and Route Processor Overview section on page 1 12 for additional...

Page 31: ... TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX TX 11 RX AC TI VE CA RR IE R RX PK T OC 48 STM 16 SCPOS AC TI VE 0 CA RR IE R RX CE LL OC 12 STM 4 ATM FAST E...

Page 32: ...omponents and Slot Numbering L I N E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP car...

Page 33: ...e chassis configuration complies with the required power budgets use the on line power calculator Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails Contact your local sales representative for assistance AC Power Entry Modules An AC powered router consists of two 2400 W or 2800 W AC PDUs and AC PEMs AC power to the router is provided t...

Page 34: ... provide following information Figure 1 4 Figure 1 4 AC PEM Status LEDs 2400 W PWR OK green Indicates that the power supply module is operating normally FAULT yellow Indicates that a fault is detected within the PEM TEMP yellow Indicates the PEM is in an over temperature condition and shutdown has occurred ILIM yellow Indicates the PEM is operating in a current limiting condition For additional in...

Page 35: ...nnected to threaded DC input terminal studs on the chassis rear panel as shown in Figure 1 5 Figure 1 5 DC Input Terminal Connections 2400 W The terminal studs are labeled on the PDU and a clear plastic cover not shown fits over the studs to protect the connections Each DC PEM operates from a nominal source DC voltage of 48 to 60 VDC and requires a dedicated 60 amp service The status LEDs on a DC ...

Page 36: ...DC PEM Status LEDs 2400 W PWR OK green Indicates that the power supply module is operating normally FAULT yellow Indicates that a fault is detected within the PEM TEMP yellow Indicates the PEM is in an overtemperature condition and shutdown has occurred For additional information about troubleshooting DC PEMs see the Troubleshooting the DC Input Power Subsystem section on page 5 8 ON OFF 53225 PWR...

Page 37: ...fifth SFC provide redundancy The combination of CSCs and SFCs make up the 2 5 Gbps 10 Gbps or 40 Gbps per slot switch fabric Routers are identified by the switch fabrics they use Cisco 12010 2 5 Gbps switch fabric Cisco 12410 10 Gbps switch fabric Cisco 12810 40 Gbps switch fabric Each SFC or CSC provides a 2 5 Gbps 10 Gbps or 40 Gbps full duplex connection to each line card in the system For exam...

Page 38: ...izes data transfers between line cards or between line cards and the RP through the switch fabric Switch fabric Carries user traffic between line cards or between the RP and a line card The switch fabric on the CSC is identical to the switch fabric on the SFC The second CSC provides redundancy for the data path scheduler and reference clock Traffic between the line cards and the switch fabric is m...

Page 39: ... PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX T...

Page 40: ...tioning properly Off Either the slot is empty or the card installed in that slot is faulty FAIL yellow The card in that slot is faulty Line Card and Route Processor Overview The line card and route processor RP card cage has 10 user configurable slots that support a combination of line cards and either one or two RPs see Figure 1 2 Router configurations can consist of either nine line cards and on...

Page 41: ... a narrow card filler panel must be installed to meet the EMC requirements A cable management bracket on the front panel of each line card helps to organize the interface cables connected to that line card Note The Cisco 12000 series of routers support online insertion and removal OIR allowing you to remove and replace a card while the router remains powered on Route Processor Selection Two types ...

Page 42: ...l as packets passed between the RP and the line cards The MBus connection allows the RP to download a system bootstrap image collect or load diagnostic information and perform general internal system maintenance operations Gigabit Route Processor Overview The GRP uses an IDT R5000 Reduced Instruction Set Computing RISC CPU that runs at an external bus clock speed of 100 MHz and has an internal clo...

Page 43: ... slot 1 provide the GRP with additional flash memory capacity or other input output I O device capability Caution The GRP only supports 5 2 VDC Type I and Type II devices It does not support 3 3 VDC PCMCIA devices Status LEDs Slot 0 Slot 1 indicate when the flash memory card or I O device in that slot is accessed Each slot has an eject button to remove the card from the slot Figure 1 10 Figure 1 1...

Page 44: ...pment use only To prevent system problems or loss of data use the reset switch only on the advice of Cisco service personnel Pressing the reset switch causes a nonmaskable interrupt NMI and places the GRP in ROM monitor mode When the GRP enters ROM monitor mode its behavior depends on the setting of the GRP software configuration register For example if the boot field of the software configuration...

Page 45: ...ace for connecting a console terminal Caution To maintain Class B EMI compliance use shielded cables when you connect to the auxiliary and console ports of original GRPs Part Numbers GRP and GRP B An updated version of the GRP B board Rev F0 does not require shielded cables for Class B compliance GRP Ethernet Ports and Status LEDs The GRP has two types of Ethernet connections for Telnet use RJ 45 ...

Page 46: ... 100 Mbps the Ethernet port can only provide a usable bandwidth of substantially less than 100 Mbps You can expect a maximum usable bandwidth of approximately 20 Mbps when using either the MII or RJ 45 connection The following LEDs on the front panel indicate traffic status and port selection Figure 1 11 LINK COLL TX RX Indicate link activity LINK collision detection COLL data transmission TX and ...

Page 47: ... the boot process and after the boot process is complete During the boot process the message displays are controlled directly by the MBus module After the boot process the message displays are controlled by Cisco IOS software through the MBus The alphanumeric message displays also provide information about different levels of system operation including the status of the GRP router error messages a...

Page 48: ...on Location DRAM 1281 or 256 MB 1 Default shipping configuration 1 or 2 Uses 64 MB or 128 MB DIMMs based on DRAM configuration for main Cisco IOS software functions U39 bank 1 U42 bank 2 SRAM 512 KB fixed Secondary CPU cache memory functions NVRAM 512 KB fixed System configuration files register settings and logs Flash memory 8 MB SIMM 1 Cisco IOS software images and other user defined files U17 F...

Page 49: ...pter 1 Cisco 12010 Cisco 12410 and Cisco 12810 Series Router Overview Line Card and Route Processor Overview Figure 1 13 GRP Memory Locations SLOT 0 GIGABIT ROUTE PROCESSOR SLOT 1 CO LL LIN K TX RX RJ 4 5 M II RESET AUX EJECT 129255 Bank 2 DRAM DIMMs Bank 1 PCMCIA slot 0 and slot 1 Flash SIMM U17 U42 U39 ...

Page 50: ...Access Memory SRAM provides 512 KB of secondary CPU cache memory Its principal function is to act as a staging area for routing table updates and for information sent to and received from the line cards SRAM is not user configurable and cannot be upgraded in the field GRP NVRAM Nonvolatile Random Access Memory NVRAM provides 512 KB of memory for system configuration files software register setting...

Page 51: ... copy them into their own flash memory The system uses two types of flash memory Onboard flash memory called bootflash Contains the Cisco IOS boot image 20 MB Type II PCMCIA flash memory cards MEM GRP FL20 Contain Cisco IOS software images Performance Route Processor Overview The performance route processor PRP uses a Motorola PowerPC 7450 CPU that runs at an external bus clock speed of 133 MHz an...

Page 52: ...hen the flash memory card in that slot is accessed see Figure 1 14 Each slot has an eject button located behind the cover to remove a flash card from the slot PRP Ethernet Ports and Status LEDs The PRP has two 8 pin media dependent interface MDI RJ 45 ports for either IEEE 802 3 10BASE T 10 Mbps or IEEE 802 3u 100BASE TX 100 Mbps Ethernet connections These ports are labeled ETH 0 and ETH 1 The tra...

Page 53: ...ETH 1 lights when it is selected Figure 1 15 Port Activity LEDs Partial Front Panel PRP Auxiliary and Console Ports The auxiliary and console ports on the PRP are EIA TIA 232 also known as RS 232 asynchronous serial ports connect external devices to monitor and manage the system Auxiliary port A male plug that provides a data terminal equipment DTE interface The auxiliary port supports flow contro...

Page 54: ...t use only To prevent system problems or loss of data use the reset switch only on the advice of Cisco service personnel Pressing the reset switch causes a nonmaskable interrupt NMI and places the PRP in ROM monitor mode When the PRP enters ROM monitor mode its behavior depends on the setting of the PRP software configuration register For example if the boot field of the software configuration reg...

Page 55: ...messages during the boot process and after the boot process is complete During the boot process the message displays are controlled directly by the MBus module After the boot process the message displays are controlled by Cisco IOS software through the MBus The alphanumeric message displays also provide information about different levels of system operation including the status of the GRP router e...

Page 56: ... Description Location SDRAM 512 MB1 1 GB or 2 GB 1 Default shipping configuration 1 or 2 Uses 512 MB or 1 GB DIMMs based on SDRAM configuration for main Cisco IOS software functions U15 bank 1 U18 bank 2 SRAM 2 MB fixed Secondary CPU cache memory functions NVRAM 2 MB fixed System configuration files register settings and logs Flash memory 64 MB SIMM 1 Cisco IOS boot image bootflash crash informati...

Page 57: ...nd Cisco 12810 Series Router Overview Line Card and Route Processor Overview Figure 1 17 PRP Memory Locations EJECT RX TX PRIMARY SLOT 1 SLOT 0 LIN K EN RX TX ETH 1 ETH 0 AUX CONSOLE PERFORMANCE ROUTE PROCESSOR 1 PRP 1 LIN K PRIMARY EN R E S E T 129256 Flash SIMM PCMCIA slot 1 and slot 2 behind cover P3 U18 U15 Bank 2 DRAM DIMMs Bank 1 ...

Page 58: ...e same size DIMM Caution DRAM DIMMs must be 3 3 volt 60 nanosecond devices only Do not attempt to install other devices in the DIMM sockets To prevent memory problems use the Cisco approved memory products listed in Table 1 4 PRP SRAM Static Random Access Memory SRAM provides 2 MB of secondary CPU cache memory Its principal function is to act as a staging area for routing table updates and for inf...

Page 59: ... local server to replace an existing image or to add it as an additional image The router can be booted manually or automatically from any of the stored images in flash memory Flash memory also functions as a Trivial File Transfer Protocol TFTP server to allow other servers to boot remotely from the stored images or to copy them into their own flash memory The system uses two types of flash memory...

Page 60: ...d free of sharp bends Caution Excessive bending of interface cables can damage the cables Figure 1 18 Horizontal Cable Management Bracket AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 ...

Page 61: ...s three variable speed fans and a controller card The two front cover LEDs provide a visual indication of blower module status Figure 1 19 Figure 1 19 Blower Module OK green All three fans are operating normally FAIL red The system has detected a fan failure or other fault in the blower module The fault can be caused by any of the following One or more fans are not operating One or more fans are r...

Page 62: ...equate air flow to prevent overheating inside the card cages keep the front and back of the router unobstructed We recommend at least 6 inches 15 24 cm of clearance Caution You should inspect and clean the air filter one time per month more often in dusty environments Do not operate the router without an air filter installed The blower module controller card monitors and controls operation of thre...

Page 63: ...ure rises inside the card cages the fan speed increases to provide additional cool air to the cards If the air temperature continues to rise beyond the specified threshold the system environmental monitor shuts down all internal power to prevent equipment damage due to excessive heat If the system detects that one of the three fans within a blower module has failed it displays a warning message on...

Page 64: ...er 1 Cisco 12010 Cisco 12410 and Cisco 12810 Series Router Overview Line Card and Route Processor Overview 1 36 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 65: ... product damage associated with routine material handling experienced during shipment The router should always be transported or stored in its shipping package in the upright position Keep the router in the shipping container until you have determined the installation site Use the Cisco 12010 Cisco 12410 and Cisco 12810 Router Unpacking Instructions included with the router to unpack it and inspec...

Page 66: ...ree during and after installation Keep tools and router components away from walkways and equipment rack aisles Do not wear loose clothing jewelry including rings and chains or other items that could get caught in the router Fasten your tie or scarf and sleeves Cisco equipment operates safely when it is used in accordance with its electrical ratings and product usage instructions Do not work alone...

Page 67: ...re into an open aperture because invisible laser radiation may be emitted from the aperture when a cable is not inserted in the port Preventing Electrostatic Discharge Damage Many router components can be damaged by static electricity Not exercising the proper electrostatic discharge ESD precautions can result in intermittent or complete component failures To minimize the potential for ESD damage ...

Page 68: ... RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX TX 11 RX AC TI VE CA RR IE R RX PK T OC 48 STM 16 SCPOS AC TI VE 0 CA RR IE R RX CE LL OC 12 STM 4 ATM FAST ETERNET SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LIN K TX RX RJ 4 5 MI I RE SE T AU X CO NS OL E EJ EC T SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LI...

Page 69: ...n help you to lift heavy equipment Ensure that your footing is solid balance the weight of the object between your feet Lift the equipment slowly never move suddenly or twist your body as you lift Keep your back straight and lift with your legs not your back When bending down to lift equipment bend at the knees not at the waist to reduce the strain on your lower back muscles Caution To prevent equ...

Page 70: ...nd Grounding Guidelines page 2 19 Site Wiring Guidelines page 2 21 Rack Mounting Guidelines The router can be mounted in most 2 post 4 post or telco type 19 inch equipment racks that comply with the Electronics Industries Association EIA standard for equipment racks EIA 310 D The rack must have at least two posts with mounting flanges to mount the router chassis The distance between the center lin...

Page 71: ... air to maintain acceptable operating temperatures for its internal components Installing the router in any type of enclosed rack even with the front and back doors removed could disrupt the air flow trap heat next to the chassis and cause an overtemperature condition inside the router Open Rack Figure 2 2b shows a free standing 4 post open rack with two mounting posts in the front and two mountin...

Page 72: ...op and a floor stand at the bottom This type of rack is usually secured to the floor and sometimes to an overhead structure or wall for additional stability The router chassis can be installed in the telco type rack either in a front mounted position or a center mounted position In the front mounted position you secure the chassis rack mounting brackets directly to the rack posts Figure 2 3 Figure...

Page 73: ...nal center mount brackets to the rack posts The chassis rack mounting flanges are then secured to the center mount brackets Figure 2 4 The center mounted position moves the center of gravity of the chassis closer to the vertical axis of the rack posts which adds to the stability of the rack installation Figure 2 4 Center Mounted Router Telco Rack Rack Center mount bracket Rack mount bracket attach...

Page 74: ... 17 7 inches 45 0 cm For the enhanced model of the Cisco 12404 Internet router the mounting rails on a 4 post rack must be recessed no more than 1 5 inches for the front door to fully open and close and to provide adequate room for cable routing The height of the router is 37 0 inches 93 98 cm Most racks accommodate two routers When fully populated with cards the router can weigh as much as 275 lb...

Page 75: ...les from other equipment installed in the rack do not restrict access to the card cages To avoid noise interference in network interface cables do not route them directly across or along power cables Figure 2 5 shows the footprint and outer dimensions of the original router chassis Figure 2 5 Original Router Chassis Footprint and Dimensions Top View 17 39 in 19 00 in Plastic front cover 2 10 in 2 ...

Page 76: ...2410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 2 5 shows the footprint and outer dimensions of the enhanced version of router chassis Figure 2 6 Enhanced Router Chassis Footprint and Dimensions Top View 18 95 in 17 531 25 533 in 7 735 in 17 798 in 149929 ...

Page 77: ...rough both card cages Figure 2 7 Each power supply is also equipped with a fan that draws cooler air into the front of the power supply and forces warmer air out of the back of the chassis Figure 2 7 Air Flow Path through the Router Side View When selecting a site to install the router observe the following guidelines Dust free area The site should be as dust free as possible Dusty environments ca...

Page 78: ...page A 5 The router normally operates within the ranges listed in Table A 4 however if a temperature measurement is approaching a minimum or maximum parameter it indicates a potential problem Maintain normal operation by anticipating and correcting environmental anomalies before they approach critical values by properly planning and preparing your site before you install the router Power Connectio...

Page 79: ...branch circuit For a list of the nominal and acceptable value ranges for source AC power refer to Table A 2 on page A 3 Figure 2 8 shows the different styles of AC power cords used to connect to the local AC power source that are available for North America and various locales Figure 2 8 AC Power Cord Plugs and Appliance Coupler 26044 North America Rewirable twist lock plug NEMA L6 20P 20A Austral...

Page 80: ...h strand count copper wire cable Connection to the DC power distribution unit PDU requires one earth ground cable and two cable leads a source DC and source DC return for each PDU 2 PDUs x 3 6 cables The length of the cables depends on your router location from the source power Note DC power cables are not available from Cisco but are available from any commercial cable vendor Table 2 1 AC Power C...

Page 81: ...nsure the lugs are dual hole and that they fit over M6 terminal studs at 0 625 inch 15 88 mm centers for example Panduit Part Number LCD8 14A L or equivalent Figure 2 9 shows the type of lug required for DC input cable connections Figure 2 9 DC Power Cable Lug Figure 2 10 shows a typical source DC power distribution scheme for a 2400 W DC PDU Crimp area 25527 2 24 0 48 0 08 0 25 0 37 0 63 End View...

Page 82: ...2810 Router Installation and Configuration Guide OL 11496 01 Figure 2 10 Typical Source DC Power Cabling Scheme 2400W PDU 53268 Ground Rectifiers AC Batteries Central office ground CO ground Plant controls Battery plant Ground window Central office primary secondary DC power distribution 48 60V 48 60V RTN ...

Page 83: ...ircuitry to trip the breaker on the PEM if the PEM detects a reverse polarity condition No damage should occur from reverse polarity but you should correct a reverse polarity condition immediately For a list of the nominal and acceptable value ranges for source DC power refer to Table A 3 on page A 4 NEBS Supplemental Unit Bonding and Grounding Guidelines Although the router chassis requires a saf...

Page 84: ... Site Requirement Guidelines 2 20 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 2 11 NEBS Bonding and Grounding Studs 53287 NEBS bonding and grounding studs Agency compliance label ...

Page 85: ...h depend on your router location and site environment Site Wiring Guidelines When planning the location of the router consider distance limitations for signaling electromagnetic interference EMI and connector compatibility If the wiring is run for any significant distance in an electromagnetic field interference can occur between the field and the signals on the wires Poor wiring can cause Radio i...

Page 86: ...strophic problems without pulse meters and other special equipment In addition these problems can take a great deal of time to identify and resolve We recommend that you take the necessary precautions to avoid these problems by providing a properly grounded and shielded environment with special attention to issues of electrical surge suppression GRP Port Connection Guidelines The following section...

Page 87: ...e auxiliary and console ports are asynchronous serial ports Devices connected to these ports must be capable of asynchronous transmission Figure 2 12 GRP Console and Auxiliary Port Connections Because the connectors on some standard cables are large enough to interfere with the front covers installed on the card cages a lower profile cable adapter is included that permits you to connect a flat cab...

Page 88: ...RP auxiliary port is a DB 25 DTE port for connecting a modem or other DCE device to the router The auxiliary port supports hardware flow control and modem control Table 2 2 lists the signals used on the auxiliary port Table 2 2 GRP Auxiliary Port Signals Pin Signal Direction Description 1 GND Shield ground 2 TxD Output Transmit data to DCE 3 RxD Input Receive data from DCE 4 RTS Output Request to ...

Page 89: ... EIA TIA 232 cable Before you connect a terminal to the console port check the terminal setting for the data transmission rate in bits per second bps The terminal transmission rate setting must match the default rate of the GRP console port which is 9600 bps Set the terminal to these operational values 9600 bps 8 data bits no parity 2 stop bits 9600 8N2 Table 2 3 lists the signals used on the cons...

Page 90: ...s You can use either Ethernet connection but not both at the same time Two LEDs on the GRP front panel indicate which Ethernet port is active Each connection supports IEEE 802 3 and IEEE 802 3u interfaces compliant with the 10BASE T and 100BASE TX standards Note The Ethernet port can use either unshielded twisted pair UTP or shielded twisted pair STP cables Shielded twisted pair cables are recomme...

Page 91: ...o consider the security implications of switching on CEF routing functions on these ports Figure 2 14 shows You cannot access Network 2 0 0 0 from Ethernet port E0 on the GRP in Router A You can only access Host A Host B and Router C which are in Network 1 0 0 0 see dotted line arrows To access Network 2 0 0 0 from Router A you must use an interface port on one of the line cards a POS line card in...

Page 92: ...e RJ 45 Ethernet port and the modular cable plug it accepts Figure 2 15 GRP RJ 45 Ethernet Receptacle and Modular Plug Table 2 4 lists the RJ 45 pin signals used on the connector H2936 87654321 RJ 45 connector Table 2 4 GRP RJ 45 Ethernet Receptacle Pinout Ethernet Port Pin Signal Description 1 TxD Transmit data 2 TxD Transmit data 3 RxD Receive data 4 Termination network No connection 5 Terminati...

Page 93: ... a hub or repeater use the straight through cable pinout shown in Figure 2 16 Figure 2 16 Straight Through Ethernet Cable Pinout When connecting two GRPs back to back use the crossover cable pinout shown in Figure 2 17 Figure 2 17 Crossover Ethernet Cable Pinout MDI X wiring MDI wiring 1 TxD 2 TxD 3 RxD 6 RxD 1 RxD 2 RxD 3 TxD 6 TxD H11007 GRP 1 TxD 2 TxD 3 RxD 6 RxD 1 TxD 2 TxD 3 RxD 6 RxD H11006...

Page 94: ...MII receptacle and the switch or hub the network side of your 100 Mbps transceiver should be appropriately equipped with fiber optic SC type or ST type connectors coaxial cable BNC connectors or other appropriate hardware Figure 2 18 shows the pin orientation of the female MII connector on the GRP The MII connector uses 2 56 screw type locks called jackscrews to secure the cable or transceiver to ...

Page 95: ...n the table are not used In Out Input Output Description 14 17 Yes Transmit data TxD 12 Yes Transmit clock Tx_CLK 2 2 Tx_CLK and Rx_CLK are provided by the external transceiver 11 Yes Transmit error Tx_ER 13 Yes Transmit enable Tx_EN 3 Yes MII Data clock MDC 4 7 Yes Receive data RxD 9 Yes Receive clock Rx_CLK 10 Yes Receive error Rx_ER 8 Yes Receive data valid Rx_DV 18 Yes Collision COL 19 Yes Car...

Page 96: ...iant Not supplied by Cisco 2 AWG American Wire Gauge This gauge is specified by the EIA TIA 568 standard Category 3 4 or 5 150 ohm UTP or STP or multimode optical fiber Cable length max 1 64 ft 0 5 m MII to MII cable3 3 The cable between the MII port on the GRP and the appropriate transceiver Segment length max 328 ft 100 m for 100BASE TX 3 28 ft 1 m 4 or 1 312 ft 400 m for 100BASE FX 4 Specifical...

Page 97: ...onsole and AUX are safety extra low voltage SELV circuits SELV circuits should only be connected to other SELV circuits PRP Auxiliary and Console Port Connections The PRP has two RJ 45 connection ports Auxiliary port DTE RJ 45 interface for connecting a modem or other DCE device such as a CSU DSU or another router to the PRP Console port DCE RJ 45 interface for connecting a data terminal device to...

Page 98: ...e OL 11496 01 Figure 2 19 shows the auxiliary and console port connections from the PRP to the associated devices Figure 2 19 PRP Auxiliary and Console Port Connections 1 Modem 4 Auxiliary port 2 Console terminal 5 Console port 3 RJ 45 cables 70692 R X T X PRIMARY S L O T 1 S L O T 0 L IN K E N R X T X ETH 1 ETH 0 AUX CONSOLE L IN K PRIMARY E N 1 3 4 5 2 ...

Page 99: ... DCE device such as a CSU DSU or another router to the PRP The auxiliary port supports hardware flow control and modem control Table 2 8 lists the signals used on the auxiliary port Table 2 8 PRP Auxiliary Port Signals Auxiliary Port Pin Signal Input Output Description 1 RTS Output Request to send 2 DTR Output Data terminal ready 3 TxD Output Transmit data 4 GND Signal ground 5 GND Signal ground 6...

Page 100: ... the console port check the terminal setting for the data transmission rate in bits per second bps The terminal transmission rate setting must match the default rate of the PRP console port which is 9600 bps Set the terminal to these operational values 9600 bps 8 data bits no parity 2 stop bits 9600 8N2 Table 2 9 lists the signals used on the console port Table 2 9 PRP Console Port Signals Console...

Page 101: ...of the Ethernet ports is autosensing by default and is user configurable The PRP Ethernet port does not provide external routing functions Its primary roles are to act as a Telnet port into the router and to boot or access Cisco IOS software images over a network to which the PRP Ethernet port is directly connected Caution Cisco Express Forwarding CEF functions on these ports are switched off by d...

Page 102: ...hich are in Network 1 0 0 0 see dotted line arrows To access Network 2 0 0 0 from Router A you must use an interface port on one of the line cards a POS line card in this example in Router A Data from Router A is routed through Router B and Router C to reach Network 2 0 0 0 see solid line arrows Figure 2 21 Using the Ethernet Port on the PRP Router A Cisco 12000 series router Router B Cisco 7500 s...

Page 103: ...ion of the RJ 45 Ethernet port and the modular cable plug it accepts Figure 2 22 RJ 45 Receptacle and Plug Table 2 10 lists the RJ 45 pin signals used on the connector 210222 87654321 RJ 45 connector Table 2 10 PRP RJ 45 Ethernet Receptacle Pinout Ethernet Port Pin Signal Description 1 TxD Transmit data 2 TxD Transmit data 3 RxD Receive data 4 Termination network No connection 5 Termination networ...

Page 104: ...or repeater use the straight through cable pinout shown in Figure 2 23 Figure 2 23 Straight Through Cable Pinout to Hub or Repeater When connecting two PRPs back to back use the crossover cable pinout shown in Figure 2 24 Figure 2 24 Crossover Cable Pinout Between PRPs MDI X wiring MDI wiring 1 TxD 2 TxD 3 RxD 6 RxD 1 RxD 2 RxD 3 TxD 6 TxD H11007 PRP 1 TxD 2 TxD 3 RxD 6 RxD 1 TxD 2 TxD 3 RxD 6 RxD...

Page 105: ...ications and Connection Limits for 100 Mbps Transmission Parameter RJ 45 Cable specification Category 51 UTP 22 to 24 AWG2 1 EIA TIA 568 or EIA TIA 568 TSB 36 compliant Not supplied by Cisco 2 AWG American Wire Gauge This gauge is specified by the EIA TIA 568 standard Cable length max Segment length max 328 feet 100 m for 100BASE TX Network length max 656 feet 200 m 3 with 1 repeater 3 Specificall...

Page 106: ...jor or minor alarm is generated it energizes the alarm relays on the alarm card to activate the external site alarm Figure 2 25 Alarm Display Card Front Panel The alarm relay contacts on the alarm card consist of standard common normally open and normally closed relay contacts that are wired to the pins on the connectors Caution Only safety extra low voltage SELV circuits can be connected to the a...

Page 107: ...e 2 13 lists the pin to signal correspondence between the cable connector pins and the alarm card relay contacts Table 2 13 Alarm Connector Pinout Pin Group Common Normally Open Normally Closed Critical audible alarm 2 1 14 Major audible alarm 16 3 15 Minor audible alarm 5 4 17 Critical visual alarm 19 6 18 Major visual alarm 8 7 20 Minor visual alarm 22 9 21 Alarm input 13 25 ...

Page 108: ...Chapter 2 Preparing for Installation Alarm Display Connection Guidelines 2 44 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 109: ...plemental Bonding and Grounding Connections page 3 28 Reinstalling Components After Installing the Chassis page 3 29 Reinstalling Cards in the Chassis page 3 33 Connecting Line Card Network Interface Cables page 3 36 Connecting GRP Route Processor Cables page 3 41 Connecting PRP Route Processor Cables page 3 46 Connecting Alarm Display Card Cables page 3 50 Connecting Power to the Router page 3 51...

Page 110: ...rostatic discharge ESD damage described in the Compliance and Safety Information section on page 2 3 and use Figure 2 1 on page 2 4 as a reference in locating and using the ESD sockets on the front of the router chassis For additional safety and compliance information refer to the Regulatory Compliance and Safety Information for Cisco 12000 Series Internet Routers publication that accompanied your...

Page 111: ...ed on Shipping Pallet A fully equipped router with two power supplies can weigh as much as 275 pounds 124 74 kg an empty chassis weighs 125 pounds 56 7 kg The chassis is designed to be lifted by two persons after you remove some of the components such as line cards power supplies and the blower module to reduce the weight before lifting the chassis See the Removing Components Before Installing the...

Page 112: ...cure the chassis to the mounting flanges also called rails in the rack Five screws should be installed on each side of the chassis 3 8 inch 10 mm nutdriver for systems equipped with the DC input power shelf 9 16 inch 14 mm wrench for chassis hold down bolts and pallet hold down bracket bolts 3 4 inch 19 mm socket and ratchet wrench Unpacking and Positioning the Router Follow the unpacking instruct...

Page 113: ...to the chassis by ball studs on the front of the chassis Figure 3 2 To remove a cover grasp the outside edges of the cover and pull it straight out to detach it from the front of the chassis Note The blower module front cover is shipped in the accessory tray to permit the foam shipping cap to fit securely on the top of the router and to protect the router without damaging the front cover To reinst...

Page 114: ...CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX TX 11 RX AC TI VE CA RR IE R RX PK T OC 48 STM 16 SCPOS AC TI VE 0 CA RR IE R RX CE LL OC 12 STM 4 ATM FAST ETERNET SL...

Page 115: ...s Removing the Front Cover from Cisco 12010 Enhanced Series Routers Use the following procedure to remove the front cover from the router Step 1 Open the front door by pressing the right latch button Figure 3 3 Figure 3 3 Opening the Front Door 1 Front Door Latch 149538 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LIN K TX RX RJ 45 MI I RE SE T AU X CO NS OL E EJ EC T ALARM A ALARM B 1 ...

Page 116: ...ting the top and bottom hinge pins to free the door from the chassis Figure 3 4 Caution Make sure you are holding the front door securely so it does not drop when you release it from the chassis Step 3 Reinstall the hinge pins into the chassis hinge brackets Figure 3 4 Removing or Installing Hinge Pins 149539 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LIN K TX RX RJ 45 MI I RE SE T AU X CO NS OL E EJ E...

Page 117: ... AC PEMs Use the following procedure to remove the AC PEMs from the chassis Step 1 Remove the PEM from the chassis Figure 3 5 a Loosen the captive screw on the ejector lever b Pivot the lever down to eject the PEM from its bay c Slide the power supply out of its bay while supporting it with your other hand Warning The power supply weighs approximately 20 pounds 9 kg Use two hands to remove the pow...

Page 118: ... remove the DC PEMs from the chassis Step 1 Remove the PEM from the chassis Figure 3 6 a Loosen the captive screw on the ejector lever b Pivot the lever down to eject the PEM from its bay c Slide the PEM out of its bay while supporting it with your other hand Warning The DC PEM weighs approximately 14 pounds 6 35 kg Use two hands to remove the power supply Figure 3 6 Removing a DC PEM Step 2 Repea...

Page 119: ...d weight of the chassis by approximately 20 5 pounds 9 3 kg Use the following procedure to remove the blower module from the chassis Figure 3 7 Step 1 Loosen the captive screw on each side of the blower module Step 2 Pull the blower module halfway out of the module bay Step 3 Slide out the blower module completely from the module bay while supporting it with your other hand Warning The blower modu...

Page 120: ...ht from the chassis you can remove all line cards RPs switch fabrics and alarm cards This section describes how to remove the various types of cards Removing Cards from the Line Card and RP Card Cage The line card and RP card cage contains 10 slots numbered 0 through 9 from left to right Line cards are installed in slots 0 through 7 RPs are installed in slots 8 and 9 52643 AC T 0 DOWN LOOP RA LA C...

Page 121: ...ing a card carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports fiber optic line cards Use the following procedure to remove line cards and RPs from of the chassis Step 1 Proceeding from left to right identify each card and write down the card type and slot number on a piece of paper Figure 3 8 Note You will need this information when yo...

Page 122: ... Numbering L I N E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP card cage Switch fabr...

Page 123: ... away from card to unseat card Grasp card carrier to slide card out of slot c b Loosen captive screws a AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS Pivot ejector levers away from card to unseat card Grasp card carrier to slide card out of slot c b Loosen captive screws a 6DS3 SMB P H F DOWN LOOP RA LA CDHNT ...

Page 124: ... cards As shown in Figure 3 8 CSCs are installed in the left two card slots SFCs are installed in the center five slots Two alarm cards are installed in the right two card slots of the switch fabric and alarm card cage Use the following procedure to remove cards from the switch fabric and alarm card cage Step 1 Loosen the captive screws on each side of the air filter door and swing the door away f...

Page 125: ... ESD preventive container Figure 3 11 Removing a Card from the Switch Fabric and Alarm Card Cage Step 3 Repeat Step 2 for each card Step 4 Close the air filter door and tighten the captive screws to prevent the door from opening during the chassis installation Rack Mounting the Router Chassis The router chassis can be installed in either a front mounted position or a center mounted position as sho...

Page 126: ... Configuration Guide OL 11496 01 Figure 3 12 Front Mount and Center Mount Rack Positions In a front mounted position the chassis rack mounting flanges are secured directly to the rack posts Rack Center mount bracket Rack mount bracket attached to rack posts 129725 Front panel of chassis Rack Rack mount bracket attached to rack posts ...

Page 127: ...ns Before you install the chassis measure the space between the vertical mounting flanges rails on your equipment rack to verify that the rack conforms to the measurements shown in Figure 3 13 Step 1 Mark and measure the distance between two holes on the left and right mounting rails The distance should measure 18 31 inches 0 06 inches 46 5 cm 0 15 cm Note Measure for pairs of holes near the botto...

Page 128: ...unting brackets is optional but highly recommended to make installation easier The rack mount brackets can be left in place after the chassis is installed Note Before installing the rack mount brackets make sure you have performed the measurements described in Verifying Rack Dimensions section on page 3 19 Use the following procedure to install the rack mount brackets Step 1 Determine the location...

Page 129: ...ew hole at the bottom of the rack and finger tighten a screw in that hole b Finger tighten a second screw in the top hole of the bracket c Use a screwdriver to tighten both screws securely Step 3 Repeat Step 2 for the left rack mount bracket Step 4 Use a level to verify that the tops of the two brackets are level or use a measuring tape to verify that both brackets are the same distance from the t...

Page 130: ...ed with the router and contains the following Two center mount brackets 10 minimum Phillips binderhead screws usually provided with the bracket kit to secure the brackets to the mounting flanges also called rails in the rack Five screws should be installed on each bracket Contact a Cisco service representative for assistance if any parts are missing Note Before installing the center mount brackets...

Page 131: ... with the marked screw hole at the bottom of the rack and finger tighten a screw in that hole b Finger tighten a second screw in the top hole of the bracket c Finger tighten three more screws in the middle of in the bracket d Use a screwdriver to tighten all five screws securely Step 4 Repeat Step 3 for the left center mount bracket Step 5 Use a level to verify that the tops of the two brackets ar...

Page 132: ... Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 3 16 Installing a Center Mount Rack Mounting Bracket 53224 Rack Chassis rack mounting rail Bracket Bracket Open hole screw inserted through Threaded hole chassis secured by screw Rack Chassis ...

Page 133: ... handles on the sides To accommodate racks with different hole patterns in their mounting flanges the chassis rack mounting flanges have three groups of eight oblong screw holes on each side This section describes how to install the chassis in a telco rack Figure 3 17 shows the orientation of the chassis to the rack posts Figure 3 17 Router and Rack Posts 53229 Front panel of chassis Rack Rear pan...

Page 134: ...s and grasping underneath the power supply bays Figure 3 18 Warning An empty chassis weighs approximately 125 pounds 56 7 kg You need two people to slide the chassis into the equipment rack safely If you are using the rack mount brackets raise the chassis to the level of the brackets Let the bottom of the chassis rest on the brackets but continue to support the chassis Figure 3 18 Correct Lifting ...

Page 135: ...nst the mounting rails on the rack or the optional center mount brackets if installed Step 3 Hold the chassis in position against the mounting rails while the second person finger tightens a screw to the rack rails on each side of the chassis Step 4 Finger tighten 4 more screws to the rack rails on each side of the chassis Space the screws evenly between the top and bottom of the chassis Step 5 Ti...

Page 136: ...tral office ground system or new equipment building system NEBS to the supplemental bonding and grounding points on the router For more information on supplemental bonding and grounding cable requirements see the NEBS Supplemental Unit Bonding and Grounding Guidelines section on page 2 19 Use the following procedure to attach a grounding cable lug to the router Step 1 Install the locking washers a...

Page 137: ...ite to ensure an adequate earth ground Reinstalling Components After Installing the Chassis This section describes how to reinstall the components that you removed before installing the chassis in the rack It also describes how to reconnect cables to line cards the RP and alarm cards Reinstalling Power Supplies Use the following procedures to reinstall the AC or DC power supplies To reinstall AC P...

Page 138: ...he bay until it mates with its backplane connector b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting the power supply into the chassis Figure 3 21 Installing an AC PEM Step 2 Repeat Step 1 for the other power supply ...

Page 139: ...r supply into the chassis until it mates with the backplane connector at the back of the bay Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 3 22 Installing a DC PEM Step 2 Re...

Page 140: ...ure 3 23 a Lift the blower module with two hands and slide it halfway into the module bay b Slowly push the blower module into the chassis until it mates with the backplane connector at the back of the module bay Caution To prevent damage to the connectors do not use excessive force when inserting the blower module into the chassis c Tighten the captive screws on the blower module to secure it to ...

Page 141: ...arious line cards back into the chassis Reinstalling Cards in the Switch Fabric and Alarm Card Cage Use the following procedure to reinstall cards into the switch fabric and alarm card cage refer to Figure 3 8 on page 3 14 for slot numbering Step 1 Loosen the two captive screws on each side of the air filter door and swing the door away from the switch fabric and alarm card cage Figure 3 24 Figure...

Page 142: ...tch Fabric and Alarm Card Cage Step 3 Repeat Step 2 for each card Step 4 Close the air filter door and tighten the captive screws to prevent the door from opening during chassis installation Caution The air filter door must be closed and secured at all times to maintain correct EMI performance Step 5 Go to the Reinstalling Cards in the Line Card and RP Card Cage section on page 3 35 to reinstall t...

Page 143: ... 1 0 1 2 EN AB LE D CR IT IC AL MA JO R MI NO R SF C AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 ...

Page 144: ...roper air flow through the chassis Step 3 Go to the Connecting Line Card Network Interface Cables section on page 3 36 to connect the network interface cables Connecting Line Card Network Interface Cables This section describes how to route the network interface cables through the router cable management system and attach the network interface cables to the line card ports This procedure uses an 8...

Page 145: ...all a plastic bend radius clip on the strain relief ferrule on the connector see blow out in Figure 3 27 Note The bag of bend radius clips Part Number 800 06119 01 in the accessories box that shipped with your router contains two sizes of bend radius clips The clip size is determined by the diameter of the strain relief ferrule on the cable connectors Use the size that provides the most secure fit...

Page 146: ... 3 38 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 3 27 Connecting a Network Interface Cable to a Legacy Line Card FAST ETERNET FAST ETERNET 28350 a b Line card cable management bracket Cable clips Network interface cable ...

Page 147: ...through slots on the cable management bracket Figure 3 28a Step 8 Route the cables alongside the cable management bracket and secure them with the velcro straps as appropriate Figure 3 28b Caution Make sure the interface cables do not have any kinks or sharp bends which can destroy or degrade the ability of the optical fiber to propagate the signal encoded beam of light accurately from one end of ...

Page 148: ...6 01 Figure 3 28 Current Style Cable Management Bracket ACTIV E 0 CARRIE R RX PKT ACTIV E 1 CARRIE R RX PKT ACTIV E 2 CARRIE R RX PKT ACTIV E 3 CARRIE R RX PKT Q OC 3 STM POS 53228 ACTIV E 0 CARRIE R RX PKT ACTIV E 1 CARRIE R RX PKT ACTIV E 2 CARRIE R RX PKT ACTIV E 3 CARRIE R RX PKT Q OC 3 STM POS a b Line card cable management bracket Velcro strap Network interface cable ...

Page 149: ...ynchronous transmission For example most modems are asynchronous devices Figure 3 29 shows an example of a data terminal and modem connections Figure 3 29 GRP Console and Auxiliary Port Connections Caution The ports labeled Ethernet 10BASE T Token Ring Console and AUX are safety extra low voltage SELV circuits SELV circuits should only be connected to other SELV circuits Note RP cables are not ava...

Page 150: ...t on the GRP is an EIA TIA 232 DCE DB 25 receptacle for connecting a data terminal to perform the initial configuration of the router The console port requires a straight through RJ 45 cable See the GRP Auxiliary and Console Port Connections section on page 2 23 for additional information about the GRP console port Use the following procedure to connect a data terminal to the GRP console port Step...

Page 151: ...he device end of the cable to the interface port on the asynchronous serial device Step 3 Attach the other end of the cable to the GRP auxiliary port Step 4 Power on the asynchronous serial device Connecting to the GRP Ethernet Port The Ethernet port on the GRP supports two types of Ethernet ports as shown in Figure 3 30 A media independent interface MII 40 pin D type receptacle A media dependent ...

Page 152: ...et ports are primarily used as a Telnet port into the Cisco 12000 series router and for booting or accessing Cisco IOS software images over a network to which an Ethernet port is directly connected Cisco Express Forwarding CEF functions are switched off by default for security reasons We strongly caution you to consider the security implications of switching on CEF routing functions on these ports...

Page 153: ...al transceiver that permits connection to multimode fiber for 100BASE FX or 100BASE T4 physical media Depending on the type of media you use between the MII receptacle and your switch or hub the network side of your 100 Mbps transceiver should be appropriately equipped with ST type connectors for fiber optic cables BNC connectors and so forth Refer to Figure 3 30 and use the following procedure to...

Page 154: ...these ports must be capable of asynchronous transmission For example most modems are asynchronous devices Figure 3 31 shows an example of a data terminal and modem connections Figure 3 31 PRP Console and Auxiliary Port Connections Caution The ports labeled Ethernet 10BASE T Token Ring Console and AUX are safety extra low voltage SELV circuits SELV circuits should only be connected to other SELV ci...

Page 155: ...cting to the PRP Console Port The system console port on the PRP is a DCE RJ 45 receptacle for connecting a data terminal to perform the initial configuration of the router The console port requires a rollover RJ 45 cable See the GRP Auxiliary and Console Port Connections section on page 2 23 for additional information about the console port Refer to Figure 3 31 and use the following procedure to ...

Page 156: ...ous auxiliary port supports hardware flow control and modem control See the GRP Auxiliary and Console Port Connections section on page 2 23 for additional information about the auxiliary port Refer to Figure 3 31 and use the following procedure to connect an asynchronous serial device to the PRP auxiliary port Step 1 Power off the asynchronous serial device Step 2 Attach the device end of the cabl...

Page 157: ...e on the PRP See the GRP Ethernet Port Connections section on page 2 26 for additional information about the Ethernet ports Note RJ 45 cables are not available from Cisco Systems they are available from outside commercial cable vendors Use cables that comply with EIA TIA 568 standards Caution Ethernet ports are primarily used as a Telnet port into the Cisco 12000 series router and for booting or a...

Page 158: ...3 CA RR IE R RX PK T Q OC 3 STM POS AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX TX 11 RX AC...

Page 159: ...nnector cables are not available from Cisco For information about alarm connector wiring requirements and the pinouts for the alarm connector interface see the Alarm Display Connection Guidelines section on page 2 42 Caution Only safety extra low voltage SELV circuits can be connected to the alarm connector Maximum rating for the alarm circuit is 2 A 50 VA Note To comply with Telcordia GR 1089 NEB...

Page 160: ...ce branch circuit Each AC input power supply operates between 200 and 240 VAC and requires at least a 20 A service for North American use or a 13 A service for international use For more information on AC power cords see the Power Connection Guidelines section on page 2 14 Step 1 Connect each power cable to the AC power connector on the horizontal trough and secure them with their retention clips ...

Page 161: ...able leads match the positive and negative labels on the PDU when making the measurement A green or green and yellow cable typically indicate that it is a ground cable Caution DC PEMs contains circuitry to trip the breaker on the PEM if the PEM detects a reverse polarity condition No damage should occur from reverse polarity but you should correct a reverse polarity condition immediately Note The ...

Page 162: ... the clear plastic safety cover that fits over the DC power connection terminal studs Step 2 Connect the 2400 W DC power cables in the following order Figure 3 34 a Ground cable first b Positive cable next c Negative cable last d Repeat Steps a b and c for the other PDU Warning To prevent injury and damage to the equipment always attach the ground and source DC power cable lugs to power shelf term...

Page 163: ...nfiguration Guide OL 11496 01 Chapter 3 Installing the Router Connecting Power to the Router Figure 3 34 Connecting the DC Power Cables 2400 W PDU Step 3 Replace the clear plastic safety cover over the PDUs Step 4 Power on the circuit breaker 53271 Ground 48 60V 48 60V RTN ...

Page 164: ...fits over the DC power connection terminal studs Note Safety covers for 2800 W PDUs use an upper and lower 2 piece design Step 2 Connect the 2800 W DC power cables in the following order Figure 3 35 a Ground cables first b Positive cables next c Negative cable last d Repeat steps a b and c for the other PDU Warning To prevent injury and damage to the equipment always attach the ground and source D...

Page 165: ...apter 3 Installing the Router Connecting Power to the Router Figure 3 35 Connecting the DC Power Cables 2800 W PDU Step 3 Replace the clear plastic safety covers over the PDUs Step 4 Power on the circuit breaker Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60V RTN 48 60V 48 60V ...

Page 166: ...ers on Cisco 12010 original series routers Note The front cover for the blower module is packaged in the accessory kit Step 1 Hold the front cover by its outside edges and align the ball studs with the ball stud clips on the front of the chassis Step 2 Push the front cover into the ball stud clips and the front cover is flush with the front of the chassis Step 3 Repeat Step 1 and Step 2 for the re...

Page 167: ... AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS AC TI VE 0 CA RR IE R RX PK T AC TI VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX T...

Page 168: ...Chapter 3 Installing the Router Installing the Front Covers of Cisco 12010 Original Series Routers 3 60 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 169: ...uter is presented in the following sections Sources of Cisco IOS Software page 4 2 Preconfiguration Requirements page 4 2 Boot Process Overview page 4 3 Powering On the Router and Observing the Boot Process page 4 4 Manually Booting the System page 4 11 Configuring the Router page 4 14 Cisco IOS User Interface page 4 15 Configuring the Software Configuration Register page 4 31 Recovering a Lost Pa...

Page 170: ...oftware image is preloaded into the flash memory and it is a single inline memory module SIMM Flash memory is also referred to as nonvolatile random access memory NVRAM NVRAM retains its contents when you power off the system Flash memory card A flash memory card sometimes referred to as a flash disk inserted in a PCMCIA slot on the RP can serve as an external storage medium for a default Cisco IO...

Page 171: ...owing section to start the router Boot Process Overview The following sequence summarizes a typical boot process 1 You power on the router 2 The RP MBus module receives 5 VDC voltage and starts executing MBus software 3 The RP determines the router configuration by sending a message over the MBus requesting all installed devices to identify themselves Their responses provide the RP with slot numbe...

Page 172: ...rst time you start the router observe the following conditions Step 1 Switch on all the circuit breakers that control power to the router Step 2 Observe the power entry module LEDs AC PEMs The green PWR OK LED should be on and the power supply fan operating DC PEMs The green PWR OK LED should be on and the power supply fan operating Step 3 Check the blower module Ensure that the green OK LED is on...

Page 173: ...n in Table 4 1 H10780 PROCESSOR Upper alphanumeric LED display four digits Lower alphanumeric LED display four digits Table 4 1 RP Alphanumeric LED Display Sequence Examples LED Display1 Meaning Source MROM nnnn The MBus microcode begins to execute nnnn is the microcode version number For example microcode Version 1 17 appears as 01172 MBus controller LMEM TEST Low memory on the RP is being tested...

Page 174: ...ivity LINK Link activity EN port enabled TX data transmission RX data reception GRP RJ 45 and MII Ethernet LEDs identify which of the two Ethernet connections is selected only one port can be operational at a time RJ 45 LEDs show port activity LINK Link activity COLL Collision detection TX data transmission RX data reception PRI RP The RP is enabled and is recognized as the system primary RP A val...

Page 175: ...tion Powering On the Router and Observing the Boot Process Figure 4 2 GRP LEDs Partial Front Panel View Figure 4 3 PRP Ethernet Ports and LEDs Partial Front Panel View H10762 S L O T 0 S L O T 1 C O L L L I N K T X R X R J 4 5 M I I R E S E T A U X E J E C T R X T X PRIMARY S L O T 1 S L O T 0 L I N K E N R X T X ETH 1 ETH 0 L I N K PRIMARY E N 70693 ...

Page 176: ... as soon as they are powered on and become available Each line card displays a sequence similar to those shown in Table 4 2 Figure 4 4 Line Card Alphanumeric LED Displays Partial View Shown Table 4 2 Line Card Alphanumeric LED Display Sequence Examples LED Display1 Meaning Source MROM nnnn The MBus microcode begins to execute nnnn is the microcode version number For example microcode Version 1 17 ...

Page 177: ...e fabric downloader is launched and running RP Cisco IOS software IOS DNLD Cisco IOS software is being downloaded into line card memory RP Cisco IOS software IOS STRT Cisco IOS software is being launched RP Cisco IOS software IOS UP Cisco IOS software is running RP Cisco IOS software IOS RUN The line card is enabled and ready for use RP Cisco IOS software 1 Some LED sequences may occur too quickly...

Page 178: ...find a valid system image or the boot sequence was interrupted and the system entered read only memory ROM monitor mode In this case you must boot a Cisco IOS software image manually by issuing the boot command For information on locating a valid Cisco IOS software image refer to the Locating a Valid Cisco IOS Software Image section on page 4 12 For information on using one of the various forms of...

Page 179: ... until you configure the line card interfaces To verify correct operation of each line card interface complete the first time setup procedure and configuration then check the status of the interfaces against the descriptions in the documentation for each line card If the system does not complete each of the preceding steps go to the Troubleshooting the Installation chapter for troubleshooting reco...

Page 180: ... to the Booting from the Cisco IOS Software Image section on page 4 12 If the onboard flash memory does not contain the desired Cisco IOS boot image proceed to the next step Step 2 Enter the dir slotn command where n represents either slot 0 0 or slot 1 1 to find a valid image by examining the contents of the flash memory card The following example shows the contents of the flash memory card in sl...

Page 181: ... boot No argument Boots the default image in NVRAM This image is loaded into memory at the factory boot bootflash filename Boots the router using the specified file in NVRAM boot disk0 filename Boots the file filename from the flash disk in slot 0 boot disk1 filename Boots the file filename from the flash disk in slot 1 boot flash Does not specify a particular PCMCIA slot Attempts to boot the rout...

Page 182: ...n unconfigured router the system automatically runs the setup facility which enables you to begin configuring your router manually The setup facility presents a structured interactive script that guides you through the process You can also invoke the setup facility at any time to alter previously entered configuration information by issuing the setup command at the privileged EXEC mode prompt Milo...

Page 183: ...e Interface chapter in the Configuration Fundamentals Configuration Guide This section discusses the different command modes context sensitive help and editing features of the interface Cisco IOS User Interface Command Modes The Cisco IOS user interface is organized into several different modes The available commands depend on which mode you are currently in Entering a question mark at the system ...

Page 184: ...onitor mode User EXEC Mode After the system boots successfully and loads the Cisco IOS software the user EXEC mode prompt appears on the system console The user EXEC mode prompt consists of the router host name followed by the right angle bracket The following example shows the user EXEC mode prompt for a router with the factory default name Router Router Note The default host name is Router unles...

Page 185: ...tion mode you can access a number of other command modes Enable particular routing or bridging functions For information on protocol specific global configuration commands refer to the appropriate configuration guide in the Cisco IOS software documentation Interface Configuration Mode Use interface configuration commands to modify the operation of an interface such as Ethernet FDDI or a serial por...

Page 186: ...ROM monitor mode You can then boot the system manually or perform diagnostic tests You can also enter ROM monitor mode by entering the reload command from the privileged EXEC mode prompt and then pressing the Break key during the first 60 seconds of startup Using Setup for Configuration Changes Use the setup command facility to perform first time configuration and other basic configuration procedu...

Page 187: ... you entered during the setup session It also prompts you to use this configuration There is no default for this prompt you must answer either Yes or No If you answer Yes the configuration is saved to NVRAM If you answer No the configuration is not saved and the process begins again The following example shows typical output of a setup session automatically invoked during the initial startup of th...

Page 188: ...interface Enter virtual terminal password bambam Configure SNMP Network Management no Current interface summary Interface IP Address OK Method Status Protocol Ethernet0 unassigned YES unset administratively down down POS1 0 unassigned YES unset administratively down down SDCC1 0 unassigned YES unset administratively down down POS2 0 unassigned YES unset administratively down down SDCC1 0 unassigne...

Page 189: ...e SDCC15 0 shutdown no ip address end 0 Go to the IOS command prompt without saving this script 1 Return back to the setup without saving this config 2 Save this configuration to nvram and exit Enter your selection 2 Building configuration Use the enabled mode configure command to modify this configuration Milo You can set configuration parameters using the setup command facility or you can enter ...

Page 190: ...ion information Conversely when you enter the setup command at the privileged EXEC mode prompt assuming that the POS interface was configured previously the script displays those settings in square brackets Configuring interface POS1 0 Is this interface in use yes Configure IP on this interface yes When a system prompt contains an existing value in square brackets press Return to accept the value ...

Page 191: ...le at the user EXEC level are a subset of those available at the privileged EXEC level Because many privileged EXEC commands are used to set system parameters you should password protect these commands to prevent their unauthorized use For information on how to establish password protection or configure privilege levels refer to the Configuring Passwords and Privileges chapter in the Security Conf...

Page 192: ...tion and maintenance information for your router use the following resources section on page 4 63 Configuring Network Interfaces This section summarizes information about configuring network interfaces for the RP and the installed line cards using the setup facility or setup command After the RP and line cards are configured they can communicate with external networks To configure the interface pa...

Page 193: ...to show how the setup facility manages line card interface configurations Because of the wide variety of line cards supported by the router refer to the documentation for your particular line card for detailed information The following example shows a system configuration dialog session for a Quad OC 3c POS line card Configuring interface POS3 0 Is this interface in use yes Configure IP on this in...

Page 194: ...n enter the configure terminal command at the privileged EXEC mode prompt Milo which invokes global configuration mode Milo config See the Using Global Configuration Mode section on page 4 27 for more information Checking the Software Version Number and Installed Interfaces The show version command displays the Cisco IOS software version number as well as other information including the hardware i...

Page 195: ...192K bytes of Flash internal SIMM Sector size 256K Configuration register is 0x0 Using Global Configuration Mode Global configuration mode enables you to enter configuration commands line by line from the console terminal If you prefer not to use the interactive script of the setup facility you can manually configure your router using global configuration mode To display a list of the configuratio...

Page 196: ...ig startup config command to save your configuration settings Milo copy running config startup config Your system is now minimally configured and able to boot using the configuration you entered Verifying Running Configuration File Settings The show running config command lets you check the settings in the running configuration file The following example displays the output for a Quad OC 3c STM 1c...

Page 197: ...oute cache shutdown crc 32 interface POS1 3 no ip address no ip route cache cef no ip route cache shutdown crc 32 Saving the Running Configuration Settings to NVRAM The copy running config startup config command saves the configuration settings that you created while in the global configuration mode to NVRAM Be sure to enter this command any time you make changes to configuration settings Milo cop...

Page 198: ...service timestamps log uptime no service password encryption hostname Milo enable secret 5 1 5HX OOvyhG2JYhNaCbPa45Wmn enable password wilma ip cef distributed switch ip host biff 10 3 3 254 interface Ethernet0 ip address 10 3 1 1 255 255 0 0 no ip mroute cache interface POS1 0 ip address 10 1 1 1 255 0 0 0 no keepalive crc 16 no cdp enable interface ATM3 0 ip address 10 0 0 15 255 0 0 0 secondary...

Page 199: ...n Register The software configuration register is a 16 bit register in NVRAM that defines specific system parameters You can set or change the contents of this register to accomplish the following tasks Define the boot sources for the default Cisco IOS software assigning them in the following order of precedence Flash memory card inserted in PCMCIA slot 0 TFTP server on the network Flash memory SI...

Page 200: ... settings binary bit 8 0x0100 and binary bits 00 through 03 0x0002 Table 4 4 Software Configuration Register Bits Bit Number Hexadecimal Value Meaning Function 00 to 03 0x0000 to 0x000F Comprises the boot field for defining the source of a default Cisco IOS software image required to run the router see Table 4 5 06 0x0040 Causes the system software to ignore the contents of NVRAM 07 0x0080 Enables...

Page 201: ... the source of a Cisco IOS software image for booting the router You can set or change the contents of the boot field by entering the config register command at the global configuration mode prompt Milo config Note The factory default configuration register setting for an RP is 0x0102 Table 4 5 Boot Field Software Configuration Register Boot Field Meaning at Power On 00 The system remains at the R...

Page 202: ...ge by entering the boot bootflash filename command Specific image stored on a PCMCIA flash memory card by entering the boot slot imagename command Network TFTP server either by sending broadcast TFTP requests by entering a boot filename command or by sending a direct request to a specific network TFTP server by entering a boot filename ip address command When the boot field is set to 1 The system ...

Page 203: ... or slot 1 the software configuration register boot field setting is overridden The system boots from the image in the flash memory card rather than from a network TFTP image that is from a computed filename in the range from cisco2 grp through cisco17 grp on the GRP and cisco2 prp through cisco17 prp on the PRP Changing Software Configuration Register Settings Use the following procedure to chang...

Page 204: ...parameter Step 4 Press Ctrl Z to exit global configuration mode Milo config config register 0xvalue Milo config Ctrl Z Milo Step 5 Enter the show version command to verify the software configuration register value that is currently in effect and the new value you entered in Step 3 the next time the router reloads Milo show version Configuration register is 0x141 will be 0x102 at next reload Step 6...

Page 205: ...ftware image as directed by that value If no boot system command is present in the configuration file the router forms a default boot filename and attempts to acquire that file from a network TFTP server In the following example the software configuration register is set to boot the router from the flash memory SIMM on the RP and to ignore the Break function at the next reboot of the system see Ta...

Page 206: ...mage cisco2 grp through cisco17 grp or cisco2 prp through cisco17 prp Table 4 6 Default Boot Filenames Action Filename Bit 3 Bit 2 Bit 1 Bit 0 Bootstrap mode 0 0 0 0 Default software 0 0 0 1 cisco2 grp or cisco2 prp 0 0 1 0 cisco3 grp or cisco3 prp 0 0 1 1 cisco4 grp or cisco4 prp 0 1 0 0 cisco5 grp or cisco5 prp 0 1 0 1 cisco6 grp or cisco6 prp 0 1 1 0 cisco7 grp or cisco7 prp 0 1 1 1 cisco10 grp...

Page 207: ... into ROM monitor mode Note Pressing the Break key during the first 5 seconds of system bootup causes a return to the ROM monitor mode regardless of the setting of the Break enable bit in the software configuration register Bit 9 is not used Bit 10 of the software configuration register controls the host portion of the IP broadcast address Setting bit 10 causes the processor to use all zeros in th...

Page 208: ...ilable data transmission rates Bit 13 of the software configuration register determines the system response to a bootload failure Setting bit 13 causes the system to load Cisco IOS software from flash memory after five unsuccessful attempts to load a boot file from the network TFTP server Clearing bit 13 causes the system to continue attempting to load a boot file from the network TFTP server inde...

Page 209: ...value Milo show version Configuration register is 0x141 Write this value on paper for use in Step 10 Step 2 Enter the reload command to boot the system and press the Break key within 5 seconds to display the ROM monitor prompt Milo reload rommon 1 If the Break function is disabled power off the power supplies wait for at least 5 seconds and then restore power Press the Break key within 5 seconds o...

Page 210: ...ystem command or default to cisco2 prp do you wish to change the configuration y n n You must reset or power cycle for the new config to take effect rommon 1 Step 4 Enter the initialize command to initialize the router rommon 1 initialize After the router completes its power cycle the software configuration register is set to ignore the configuration file The router boots the system image and disp...

Page 211: ...artup config password bambam Step 9 Enter the configure terminal command to enter global configuration mode Milo configure terminal Enter configuration commands one per line End with CTRL Z Milo config Step 10 Enter the config register 0xvalue command to change the software configuration register value back to its original value which you noted in Step 1 Milo config config register 0xvalue Milo co...

Page 212: ...om Flash Memory page 4 52 Installing and Removing a Flash Memory Card The PCMCIA flash card slots are designated as slot 0 left and slot 1 right Both flash memory card slots can be used at the same time If there are dual GRPs the slots in the primary GRP are designated slot 0 and slot 1 The slots in the secondary GRP are designated sec slot 0 and sec slot 1 Note The following procedures can be use...

Page 213: ...art of the card remains outside of the slot even when the card is properly seated Do not attempt to force the card deeper into the slot after the ejector button pops out Step 4 Replace the flash memory card slot cover Use the following procedure to remove a flash memory card Step 1 Remove the flash memory slot cover by loosening its captive screw illustration is shown without the cover for clarity...

Page 214: ... 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 4 5 Installing and Removing a Flash Memory Card S L O T 0 S L O T 1 R E S E T A U X E J E C T S L O T 0 S L O T 1 R E S E T A U X E J E C T a H10703 b c S L O T 0 S L O T 1 R E S E T A U X E J E C T ...

Page 215: ...emory card into slot 0 or slot 1 Step 2 Enter the format slot0 or format slot1 command at the privileged EXEC mode prompt Milo format slot0 All sectors will be erased proceed confirm Enter volume id up to 30 characters MyNewCard Formatting sector n Format device slot0 completed Milo When the console displays the Formatting sector n line the format routine begins to count backward from the number o...

Page 216: ...nfig Milo reload When you enter the reload command the system uses the specified file new image on the flash memory card in slot 0 to boot the system If one of the following software configuration register settings is specified in the preceding example the system would follow those instructions accordingly 0x2000 If the network boot fails the system boots a default Cisco IOS software image from a ...

Page 217: ...and To determine whether the present device you are accessing is the onboard flash SIMM on the RP or a PCMCIA flash memory card use the pwd command This example shows how to access a flash memory card in slot 0 of the RP Milo pwd slot0 Milo cd Command To change access from one type of flash memory device to another enter the cd device name command Where device name can be slot0 slot1 or bootflash ...

Page 218: ...lete Command To delete a file from flash memory use the cd command to select the flash memory device and then enter the delete filename command Where filename is any file within the selected flash memory media The following example shows how to delete the file named fun1 from the current flash memory card directory in slot 0 Milo cd slot0 Milo delete slot0 fun1 Milo dir Directory of slot0 1 rw 122...

Page 219: ...ilo ebESZ In this example the character e in the last line indicates that the flash memory area is erased This erase operation must be accomplished before any write operation to the flash memory area can begin b indicates that the data about to be written to the flash memory area has been temporarily copied E indicates that the sector temporarily occupied by the data is erased S indicates that the...

Page 220: ...o enable booting from flash memory boot system flash device filename Where boot system flash device is slot0 or slot1 filename is the name of the configuration file Milo configure terminal Enter configuration commands one per line End with CNTL Z Milo config boot system flash slot0 myfile1 Copying Image Files to or From Flash Memory This section describes how to copy image files to the flash memor...

Page 221: ...fies that the file is to be copied to the flash memory SIMM on the RP slot0 Specifies that the file is to be copied to the flash memory card in slot 0 slot 1 Specifies that the file is to be copied to the flash memory card in slot 1 The following is typical output generated using the copy tftp filename command Milo copy tftp myfile1 slot0 myfile1 20575008 bytes available on device slot0 proceed co...

Page 222: ...ou copy an image be sure that You have a formatted flash memory card inserted in RP slot 0 or slot 1 See the Formatting a New Flash Memory Card section on page 4 47 if you need to format a flash memory card You know the name of the file you want to copy to the flash memory card You have a valid bootable Cisco IOS software image stored in the onboard flash memory SIMM enabling you to start the rout...

Page 223: ... new image slot0 new image 20575008 bytes available on device slot0 proceed confirm Address or name of remote host 1 1 1 1 Loading new image from 1 1 1 1 via Ethernet0 OK 7799951 15599616 bytes CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCC ...

Page 224: ... bootable image is available This procedure assumes there is sufficient space on the flash memory card in slot 0 for both images the new Cisco IOS software image and the old image If there is not enough space for both images on the card in slot 0 use the delete command to delete unnecessary files from the flash memory card but do not delete the image old file After deleting the files use the squee...

Page 225: ...he system reloads it boots the image new file from the memory card in slot 0 Copying System Configuration Files Between RP Memory and a Flash Memory Card If you do not have access to a TFTP server on which you can temporarily store your system configuration file you can copy the file from RP memory to a flash memory card in slot 0 or slot 1 You can copy your startup configuration file from NVRAM o...

Page 226: ...environmental CONFIG_FILE variable Note The environmental CONFIG_FILE variable must point to NVRAM system default Milo show bootvar CONFIG_FILE variable Current CONFIG_FILE variable Milo The absence of any notation following the CONFIG_FILE variable statement as shown in this example indicates that the environmental variable is pointing to NVRAM Step 2 Enter the copy command in the following form ...

Page 227: ...CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCC Milo The exclamation points appear as the file is being copied The C characters signify the calculation of the CRC which verifies that the file is copied correctly Step 3 Enter the dir command to verify that the configuration file is copied correctly to the memory ...

Page 228: ...on file in DRAM slot0 slot1 specifies the destination of the configuration file to be copied filename is the name of the configuration file Milo copy running config slot0 myfile2 20575008 bytes available on device slot0 proceed confirm Address or name of remote host 1 1 1 1 Loading new image from 1 1 1 1 via Ethernet0 OK 7799951 15599616 bytes CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC...

Page 229: ...up Configuration File from a Flash Memory Card to RP NVRAM Enter the copy command in the following form to copy a startup configuration file from a flash memory card to NVRA M copy slot0 slot1 filename startup config Where slot0 slot1 specifies the source of the configuration file to be copied filename is the name of the configuration file to be copied startup config specifies the destination NVRA...

Page 230: ...rposes Milo configure terminal Milo config no boot system Milo config boot system flash slot0 image new Ctrl Z Milo copy running config startup config Milo reload When the system reloads it boots the image new file from the memory card in slot 0 Recovering from Locked Blocks in Flash Memory Cards When power is lost or the card is removed from its slot during a write or erase operation a locked blo...

Page 231: ...configuration information and support refer to the modular configuration and modular command reference publications You can also refer to the Cisco IOS software release notes for the version of Cisco IOS software you are using on your router Note To access Cisco IOS software documentation and hardware installation and maintenance documentation go to http www cisco com For information on regulatory...

Page 232: ...Chapter 4 System Startup and Basic System Configuration Post Installation Procedures 4 64 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 233: ...erving the Boot Process section on page 4 4 and that the system is running the original factory configuration If you altered the original hardware configuration or changed any default configuration settings the recommendations in this chapter might not apply Although an overtemperature condition is unlikely at initial startup environmental monitoring functions are included in this chapter because ...

Page 234: ...re installed if possible Cisco IOS software release number Use the show version command to determine this information if possible Brief description of the symptoms and steps you have taken to isolate and solve the issue Maintenance agreement or warranty information Troubleshooting Using a Subsystem Approach To solve a system problem try to isolate the problem to a specific subsystem Compare curren...

Page 235: ...bsystem Consists of a blower module which circulates air through the card cages to cool the cards and a fan in each of the power modules which circulates cooling air through the power module Normal Router Startup Sequence You can generally determine when and where the router failed during the startup sequence by checking the status LEDs on the power modules and the alphanumeric displays on the RP ...

Page 236: ...ype of Indicator Display Contents LED Status and Meaning RP Alphanumeric display Top row MSTR Bottom row GRP or PRP The RP is enabled and recognized by the system a valid Cisco IOS software image is running Line Cards Alphanumeric display Top row IOS Bottom row RUN The line card is enabled and ready for use Alarm Display Detected alarm severity MBUS Alarm A and Alarm B cards CSC 0 and 1 SFC 0 1 2 ...

Page 237: ...on the alarm cards and by the master MBus module on the RP If the router detects an extreme condition it generates an alarm on the alarm card and logs the appropriate warning messages on the console Cisco 12010 Cisco 12410 and Cisco 12810 series routers are available with either an original 2400 W or enhanced 2800 W capacity AC power supply Figure 5 1 identifies the components of an AC PEM 2800 Wa...

Page 238: ...procedure to troubleshoot the AC power supply if it is not operating properly Step 1 Make sure the power supply is seated properly Eject and reseat the PEM Check that The captive screw on the ejector lever is tightened securely The power switch is set to the on 1 position 1 Status indicators 3 Ejector lever 2 Handle 4 Power On Off switch shown in the ON 1 position 0 PWR OK FAULT TEMP ILIM PWR OK F...

Page 239: ...he Pwr OK indicator remains off after checking all of the power sources replace the power supply with a spare If the spare power supply does not work replace its power distribution unit PDU Fault yellow Indicates that the system has detected a fault within the power supply This indicator remains off during normal operation If the indicator is on Toggle the power switch off and then on If the indic...

Page 240: ...ckplane from only one power supply should not affect router operation When the router is equipped with two AC power supplies it powers on and operates even if one power supply fails Troubleshooting the DC Input Power Subsystem DC input power supplies are monitored for internal temperature voltage and current load by the MBus module on the alarm cards and by the master MBus module on the RP If the ...

Page 241: ... Configuration Guide OL 11496 01 Chapter 5 Troubleshooting the Installation Troubleshooting the Power Subsystem Figure 5 2 2400 Watt DC PEM Components 1 Power switch 3 Handles 2 Status indicators 4 Ejector lever ON OFF 129274 PWR OK FAULT TEMP PWR OK FAULT TEMP 1 4 2 3 ...

Page 242: ... DC PEM Use the following procedure to troubleshoot a 2400 W DC PEM if it is not operating properly Step 1 Make sure the PEM is seated properly Eject and reseat the PEM Make sure The captive screw on the ejector lever is tightened securely The power switch is set to the on 1 position 1 Power on off switch 3 Handle 2 Status indicators 4 Ejector lever INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 129275 ...

Page 243: ...ing all of the power sources replace the power supply with a spare If the spare power supply does not work replace its power distribution unit PDU Fault yellow Indicates that the system detected a fault within the PEM This indicator remains off during normal operation Check that the source voltage is within the correct range 40 5 to 75 VDC Toggle the power switch off and then on If the indicator r...

Page 244: ...re that Power cords are securely attached to their PDU terminal studs Power cords are securely attached at the DC source end The source DC circuit breaker is switched on If the indicator is still flashing after you perform the above checks replace the power supply F2LO feeder2 low flashing yellow Indicates that input connections to the PDU feeder 2 are loose or not connected or the input voltage i...

Page 245: ...itch to off 0 and then back to the on 1 position If the indicator is still flashing eject and reseat the power supply If the indicator is still flashing replace the power supply OT over temperature steady or flashing red Indicates that the power supply is in an overtemperature condition causing a shut down to occur Flashing red indicates a locked power supply fan Replace the power supply Steady re...

Page 246: ...ls Additional Power Subsystem Troubleshooting Information This section contains additional troubleshooting information to help you isolate the cause of a power problem The MBus modules powering the alphanumeric displays on the RP and line cards are powered by 5 VDC from the backplane The blower modules use 48 VDC from the backplane If both the RP and the blower modules are operating all internal c...

Page 247: ...M2 OK Slot Hot Sensor Inlet Sensor deg C deg C 29 NA 22 0 Slot 3V 5V MBUS 5V mv mv mv 1 3296 5016 5048 3 3284 4976 5000 5 3308 5008 5048 7 3296 5016 5000 16 3300 NA 5064 17 3308 NA 5064 18 3292 NA 5056 19 3300 NA 5072 20 3288 NA 5056 21 3296 NA 5072 22 3292 NA 5064 24 NA NA 5096 29 NA NA 4920 Slot 48V AMP_48 Volt Amp 24 PEM1 56 2 PEM2 55 2 Slot Fan 0 Fan 1 Fan 2 RPM RPM RPM 29 3021 3090 2997 ...

Page 248: ...d by the its captive screw The Pwr OK indicator is on The Fault and Temp indicators are both off If the power supplies meet the above criteria then the correct source power is present and within tolerance The power supplies are functioning properly Step 2 Make sure the blower module is operating If the blower module is functioning then the 48 VDC from the chassis backplane and the cables from the ...

Page 249: ...n or master processor and the other serves as the MBus module processor The MBus module processor monitors the environment and controls the onboard DC to DC converters Note A minimally configured router must have an RP installed in slot 9 of the card cage to operate If the router is equipped with a redundant RP the redundant RP must be installed in slot 8 of the card cage This section contains inf...

Page 250: ...c display on the RP indicate the following Figure 5 4 Upper row Indicates which RP software component is running At the end of a successful boot process this display reads MSTR Lower row Indicates the current phase of the boot process At the end of a successful boot process this display reads GRP or PRP depending on the RP type Figure 5 4 RP Alphanumeric Display H10780 PROCESSOR Upper alphanumeric...

Page 251: ...e is faulty Make sure that the system is powered on Initialize the RP by ejecting it from the chassis backplane and then reseating it Caution The soft reset NMI switch is not a mechanism for resetting the RP and reloading the Cisco IOS image It is intended for software development use To prevent system problems or loss of data use the soft reset switch only when instructed by a Cisco certified ser...

Page 252: ...EST Running low memory test LCAH TEST Initializing lower 15K cache BSS INIT Initializing main memory for ROM NVRAM INIT Initializing NVRAM EXPT INIT Initializing interrupt handlers TLB INIT Initializing TLB CACH INIT Initializing CPU data and instruction cache CACH PARY Enabling CPU cache parity MEM INIT Initializing main memory NVRAM SIZE Detecting the NVRAM size PCMC INIT Initializing the PCMCIA...

Page 253: ... on the display on the line card indicates the following Figure 5 5 Upper row Indicates which software component is running At the end of a successful boot process this display reads IOS Lower row Indicates the current phase of the boot process At the end of a successful boot process this display reads RUN Figure 5 5 Line Card Alphanumeric Display H11344 Upper alphanumeric LED display four digits ...

Page 254: ...the power modules and the blower modules are operational the line card may not be installed properly or the 5 VDC output from the chassis backplane is faulty Make sure that the system is powered on Initialize the line card by ejecting it from the chassis backplane and then reseating it If both the upper and lower rows are operating check the status messages see Table 5 3 When the DC to DC converte...

Page 255: ...overed Line card ROM monitor LROM RDY ROM is ready for a software download attempt Line card ROM monitor ROMI GET ROM image is being loaded into line card memory RP IOS software ROM VGET3 ROM image is receiving a response RP IOS software FABI WAIT Line card is waiting for the fabric downloader 2 RP IOS software FABM WAIT3 Line card is waiting for the Fabric Manager to report that the fabric is usa...

Page 256: ...software 1 The LED initialization sequence shown in Table 5 3 may occur too quickly for you to read therefore the sequence is provided in this tabular form as a baseline for how a line card should function at startup 2 The fabric downloader loads the Cisco IOS software image onto the line card 3 This LED sequence only appears in Cisco IOS Release 12 0 24 S or later Table 5 4 Troubleshooting Using ...

Page 257: ...determination RP CLOK WAIT Waiting for slot clock configuration RP CLOK DONE Slot clock configuration complete RP FABL LOAD Load of fabric downloader2 complete RP IOS LOAD Downloading of Cisco IOS software is complete RP BMA ERR Cisco IOS software BMA error RP FIA ERR Cisco IOS fabric interface ASIC configuration error RP CARV ERR Buffer carving failure RP DUMP REQ Line card requesting a core dump...

Page 258: ...tics RP DIAG TEST Running field diagnostics tests RP DIAG PASS1 Field diagnostics completed successfully RP POST STRT Launching power on self test POST RP UNKN STAT Unknown state RP ADMN DOWN Line card is administratively down RP SCFG PRES1 Incorrect hw module slot srp command entered RP SCFG1 REDQ Required hw module slot srp command not entered RP 1 This LED sequence only appears in Cisco IOS Rel...

Page 259: ...em level alarm conditions detected by the system through the MBus These indicators are normally off Alarm card indicators labeled MBus that correspond to alarm cards connected to Alarm A and Alarm B 1 ENABLED green Alarm card is operational and functioning properly 2 FAIL yellow Alarm card in that slot is faulty Two status LEDs that correspond to each of the CFC and SFC card slots in the switch fa...

Page 260: ...m LEDs are controlled by MBus software which sets the threshold levels for triggering the different stages of alarms The RP continuously polls the system for temperature voltage current and fan speed values If a threshold value is exceeded the RP sets the appropriate alarm severity level on the alarm card which lights the corresponding LED and energizes the appropriate alarm display relays to acti...

Page 261: ...e in the chassis and a fan in each of the power supplies The blower module and the power supply fans circulate air to maintain acceptable operating temperatures within the router Figure 5 7 This section contains information to troubleshooting the cooling subsystem and includes Blower Module Operation page 5 30 Power Supply Operation page 5 30 Overtemperature Conditions page 5 31 Isolating Cooling ...

Page 262: ...the air temperature inside the chassis rises blower speed increases to provide additional cooling air to the internal components If the internal air temperature continues to rise beyond the specified threshold the system environmental monitor shuts down all internal power to prevent equipment damage due to excessive heat If the system detects that one or more of the fans in the blower module has f...

Page 263: ...mation generated by these commands include Voltage measurements on each card from the DC to DC converter The 5 VDC for the MBus module The operating voltage for the blower module Temperature measurements received by two sensors on each card one for inlet air temperature and one for the card s hot spot temperature as well as temperature measurements from sensors located in each power supply If an e...

Page 264: ...e Replace the blower module If neither indicator is on and the blower is not operating there may be a problem with either the blower module or the 48 VDC power supplied to the blower module Go to Step 2 Step 2 Eject and reseat the blower module making sure the captive screws are securely tightened If the blower module still does not function go to Step 3 Step 3 Check for 48 VDC power by looking at...

Page 265: ... the Installation Troubleshooting the Cooling Subsystem If the Temp and Fault indicators are on an overtemperature condition exists Verify that the power supply fan is operating properly If the fan is not operating replace the power supply Contact your Cisco representative if replacing the power supply does not fix the problem ...

Page 266: ...Chapter 5 Troubleshooting the Installation Troubleshooting the Cooling Subsystem 5 34 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 267: ... line card field diagnostics image is not bundled with the main Cisco IOS image Line card field diagnostics are now stored and maintained as a separate image that must be available on a flash memory card or TFTP boot server before you enter the diagnostic commands Route processor and switch fabric card field diagnostics continue to be bundled with the main Cisco IOS image and do not need to be lau...

Page 268: ...rations for each router line card exist in addition to diagnostics for the switch fabric and route processor cards These operations include the following Processor tests Memory tests Component tests Major data path tests Field programmable gate array FPGA image updates on some line cards Note When using Cisco IOS Release 12 0 21 S or 12 0 21 ST or later the default download method changes from the...

Page 269: ...ightly larger One 64 MB flash memory card can store both images or the images can be stored individually on two 20 MB memory cards The name of the field diagnostic image is c12k fdiagsbflc mz and the latest version is always available on Cisco com The image name is combined with the Cisco IOS release number for example c12k fdiagsbflc mz 120 25 S In this example 120 25 S is the release number of t...

Page 270: ...O_FPGA_IMG FPGA image is not appropriate or corrupted for slot 0 Please run Field Diagnostics image on slot 0 to upgrade the FPGA image Aug 19 14 51 31 UTC GRPGE 6 SYNC_LOSS Interface GigabitEthernet2 0 Loss of Sync Aug 19 14 51 31 UTC GRPGE 6 RX_LOS Interface GigabitEthernet2 0 Detected RX Loss of Signal SLOT 2 00 00 12 SYS 5 RESTART System restarted Cisco Internetwork Operating System Software I...

Page 271: ...Cisco IOS image the minor version number on the FPGA image must be the same as or greater than the minor version number expected by the Cisco IOS image For example if the Cisco IOS image expects a minimum FPGA image of 03 02 the software verifies that the actual major version number of the FPGA image in the line card bootflash is 03 and that the minor version number is 02 or above If a line card d...

Page 272: ...ion Do not unplug the line card or terminate the field diagnostics session during this test The following example shows the output of a line card with the update fpga option specified Router diag 7 verbose source tftp tftp 223 255 254 254 c12k fdiagsbflc mz 120 25 S update fpga Running DIAG config check Fabric Download for Field Diags chosen If timeout occurs try mbus option Verbose mode Test prog...

Page 273: ...st ID 3 Device 0 FD 3 running in slot 7 1 tests from test list ID 3 FD 3 Just into idle state FDIAG_STAT_IN_PROGRESS 3 test 1 Tetra Flash Mem Upgrading FD 3 Upgraded FPGA image in Flash from version 0xcc53 to 0xcc54 Calling enable_slot_and_type_on_fabric DISABLE for slot 7 Calling enable_slot_and_type_on_fabric ENABLE for slot 7 FDIAG_STAT_DONE 3 FD 3 Changed current_status to FDIAG_STAT_IDLE COMP...

Page 274: ...st to perform field diagnostics on the line card Caution Some line cards include components that are unable to isolate internal line card testing traffic from customer premise connections You are warned to disconnect any connections to these line cards before testing to achieve the most reliable results and minimize traffic disruption Refer to Table 6 1 for a description of the command variables D...

Page 275: ...r verbose Diagnostic Command Reference Table Table 6 1 lists the diag command keywords options variables and their descriptions Table 6 1 diag Command Reference Command Description slot number Specifies the slot number of the card you want to test source Specifies the source path of the line card diagnostic image The source keyword must be followed by either the tftp or flash keyword tftp Specifie...

Page 276: ... slot1 c12k fdiagsbflc mz 120 25 S The following is an example of the source path for a TFTP server tftp tftp_server_ip_address my_directory c12k fdiags bflc mz 120 25 S halt Optional Stops diagnostic testing on the line card If you stop the field diagnostic test using the diag halt command the line card remains down in an unbooted state Generally you stop testing to remove or replace the line car...

Page 277: ...card after the successful completion of diagnostic testing If you use the wait keyword you must use the microcode reload slot global configuration command to reload the Cisco IOS software image to the line card or you can manually remove and insert the line card in the slot to initialize it so the RP recognizes the line card coe Optional Continue On Error Normally the field diagnostics stop immedi...

Page 278: ...ver this should only be performed under the guidance of a TAC engineer and only when observing tightly controlled static sensitive device handling procedures dl timeout plus 1 2000 seconds Optional Manipulates the download timeout value for users with slow TFTP boot paths 300 seconds is the baseline value Any value from 1 to 2000 adds that value to 300 For example a dl timeout plus value of 12 mak...

Page 279: ...cified After the line card passes all field diagnostic tests Cisco IOS software automatically reloads on the card Note that the total indiv timeout set to 2000 600 sec message indicates that 2000 seconds are allowed to perform all field diagnostics tests and that no one test should exceed 600 seconds to complete Router diag 7 source tftp tftp 192 164 5 4 images c12k fdiagsbflc mz 120 25 S Running ...

Page 280: ...e card in the slot 7 Event EV_ADMIN_FDIAG SLOT 7 00 00 09 SYS 5 RESTART System restarted Cisco Internetwork Operating System Software IOS tm GS Software GLC1 LC M Experimental Version 12 0 20020509 045149 award conn_isp f_diag_new 337 Copyright c 1986 2002 by cisco Systems Inc Compiled Tue 25 Jun 02 15 51 by award Testing Using the verbose Option The following example shows the output of diagnosti...

Page 281: ..._IN_PROGRESS 7 test 4 RBM SDRAM Marching Pattern FDIAG_STAT_IN_PROGRESS 7 test 5 RBM SDRAM Datapins FDIAG_STAT_IN_PROGRESS 7 test 6 RBM SSRAM Marching Pattern FDIAG_STAT_IN_PROGRESS 7 test 7 RBM SSRAM Datapins Memory FDIAG_STAT_IN_PROGRESS 7 test 8 TBM SDRAM Marching Pattern FDIAG_STAT_IN_PROGRESS 7 test 9 TBM SDRAM Datapins FDIAG_STAT_IN_PROGRESS 7 test 10 TBM SSRAM Marching Pattern FDIAG_STAT_IN...

Page 282: ...taneous FDIAG_STAT_IN_PROGRESS 7 test 30 TBM to PSA Multicast Packets Framer Loopbac FDIAG_STAT_DONE 7 FD 7 Changed current_status to FDIAG_STAT_IDLE Field Diagnostic PASSED for slot 7 Field Diag eeprom values run 62 fail mode 0 PASS slot 7 last test failed was 0 error code 0 Shutting down diags in slot 7 Board will reload Displaying Previous Test Results The following example shows the previous t...

Page 283: ...d in the following sections Powering Off the Router page 7 2 Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers page 7 3 Removing and Installing the Front Door on Cisco 12010 Enhanced Series Router page 7 11 Cleaning or Replacing the Chassis Air Filter page 7 16 Cleaning or Replacing the Chassis Air Filter page 7 16 Removing and Replacing the Blower...

Page 284: ...78 4347 xx Powering Off the Router Most Cisco 12010 Cisco 12410 and Cisco 12810 series routers field replaceable units FRUs can be removed and replaced with the power on and the system operating This is known as online insertion and removal OIR Power supplies line cards the RP CSCs SFCs and alarm cards all support OIR Unless otherwise noted the maintenance tasks described in this chapter can be pe...

Page 285: ...is referred to as the air filter door front cover Note Recently released routers have bezel extenders installed on the front cover bezel for the line card and route processor RP card cage to bring the cover out an additional 2 inches 50 8 mm to allow more room for cables If your chassis does not have these extenders and you want to purchase them contact Cisco sales See the Attaching Bezel Extender...

Page 286: ... OL 11496 01 Installing the Front Covers Refer to Figure 7 1 and use the following procedure to install the front covers Step 1 Hold the front cover by its outside edges and align the ball studs with the ball stud clips on the front of the chassis Step 2 Push the front cover into the ball stud clips and the front cover is flush with the front of the chassis Step 3 Repeat Step 1 and Step 2 for the ...

Page 287: ... VE 1 CA RR IE R RX PK T AC TI VE 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX TX 6 RX TX 7 RX TX 8 RX TX 9 RX TX 10 RX TX 11 RX AC TI VE CA RR IE R RX PK T OC 48 STM 16 SCPOS AC TI VE 0 CA RR IE R RX C...

Page 288: ...studs for each bezel extender using a wrench to secure them Caution Do not overtighten the ball studs Overtightening the ball studs could damage the threaded hole on the bezel extender Step 4 Attach the bezel extenders to the front cover a Facing the inside of the front cover align the screw holes in the left side bezel extender with the mounting screw holes in the front cover Figure 7 2 item 4 No...

Page 289: ...the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Figure 7 2 Attaching the Bezel Extenders to the Front Cover 1 Line card and RP card cage front cover bezel 4 Left side bezel extender 2 Mounting screws 5 Right side bezel extender 3 Ball studs 101836 1 2 3 3 5 4 2 ...

Page 290: ...RR IE R RX PK T AC TIV E 2 CA RR IE R RX PK T AC TIV E 3 CA RR IE R RX PK T Q OC 3 STM POS AC TIV E 0 CA RR IE R RX PK T AC TIV E 1 CA RR IE R RX PK T AC TIV E 2 CA RR IE R RX PK T AC TIV E 3 CA RR IE R RX PK T Q OC 3 STM POS 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 ...

Page 291: ...Step 1 Loosen the captive screws on each side of the air filter door and swing the door away from the switch fabric and alarm card cage Figure 7 4 Opening the Air Filter Door Caution Be especially careful not to damage the honeycomb screen on the back of the air filter door and on the inside of the switch fabric and alarm card cage Damaging the honeycomb screen can restrict the air flow and cause ...

Page 292: ...ment front cover by its outside edges and align the screw holes in the front cover with the holes on the air filter door Step 4 Secure the front cover to the air filter door using the 4 screws that you removed in Step 2 Caution Do not overtighten the screws Overtightening the screws can damage the threaded holes in the air filter door Step 5 Close the air filter door and tighten the captive screws...

Page 293: ...alling the Front Door on Cisco 12010 Enhanced Series Router The Cisco 12010 enhanced series routers have a new 1 piece front door The router ships with the door hinge mounted on the left side of the chassis so that it opens from right to left This section describes how to change the front door to open from left to right by installing the hinge on the opposite side Use the following procedure to ch...

Page 294: ...Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Step 1 Open the front door by pressing the right latch button Figure 7 6 Figure 7 6 Opening the Front Door 1 Front Door Latch 149538 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LIN K TX RX RJ 4 5 MI I RE SE T AU X CO NS OL E EJ EC T ALARM A ALARM B 1 ...

Page 295: ...alling the Front Door on Cisco 12010 Enhanced Series Router Step 2 Remove the front door by lifting the top and bottom hinge pins to free the door from the chassis Figure 7 7 Caution Make sure you are holding the front door securely so it does not drop when you release it from the chassis Step 3 Reinstall the hinge pins into the chassis hinge brackets ...

Page 296: ...0 Enhanced Series Router 7 14 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 7 7 Removing or Installing Hinge Pins 149539 SL OT 0 ROUTE PROCESSOR SL OT 1 CO LL LIN K TX RX RJ 4 5 MI I RE SE T AU X CO NS OL E EJ EC T ALARM A ALARM B ...

Page 297: ...e OL 11496 01 Chapter 7 Maintaining the Router Removing and Installing the Front Door on Cisco 12010 Enhanced Series Router Step 4 Remove the bumpers and pivot blocks from the door as shown in Figure 7 8 Figure 7 8 Removing the Bumpers and Pivot Blocks 1 Bumpers 2 Pivot blocks 149540 2 1 ...

Page 298: ...ure 7 7 c Close the front door by pressing the latch button allowing the door latch to engage with the hinge pins on the chassis Cleaning or Replacing the Chassis Air Filter The Cisco 12010 Cisco 12410 and Cisco 12810 series routers are equipped with a user serviceable air filter that prevents dust from being drawn into the router One time per month or more often in dusty environments examine the ...

Page 299: ...g an Original Series Chassis Air Filter Use the following procedure to clean or replace an original series air filter Step 1 Loosen the captive screw on each side of the air filter door and pivot open the door Figure 7 9 Figure 7 9 Opening the Chassis Air Filter Door ALARM 2 SF C OCESSOR 53272 3 STM POS 6DS3 SMB P H F 12DS3 SMB P H F 48 STM 16 SCPOS OC 12 STM 4 ATM ST ETERNET E PROCESSOR PROCESSOR...

Page 300: ... the honeycomb screens on the back of the air filter door and in the fabric card cage Damage to the honeycomb screens can restrict airflow cause overheating and affect EMI performance Note Your air filter may have small tabs located on the top of the filter that you can use to pull the air filter out of the door Figure 7 10 Removing the Chassis Air Filter ALARM 2 SF C OCESSOR 53273 3 STM POS 6DS3 ...

Page 301: ...st remove the air filter completely to prevent contaminants from being drawn into the router Worn or torn If the filter appears worn or torn dispose of it in a responsible manner and install a new replacement ACS GSR10 FLTR Step 4 Slide the new or cleaned air filter into the air filter door The metal braces on the back of the air filter should face toward the switch fabric and alarm card cage Step...

Page 302: ...an Enhanced Series Chassis Air Filter Use the following procedure to clean or replace the enhanced series air filter Step 1 Loosen the captive screw on each side of the air filter door and pivot the door open Figure 7 11 Figure 7 11 Opening the Chassis Air Filter Door ALARM 2 S FC OCESSOR 138151 3 STM POS 6DS3 SMB P H F 12DS3 SMB P H F 48 STM 16 SCPOS OC 12 STM 4 ATM ST ETERNET E PROCESSOR PROCESS...

Page 303: ...Chapter 7 Maintaining the Router Cleaning or Replacing the Chassis Air Filter Step 2 Remove the air filter by sliding it out of the door Figure 7 12 Figure 7 12 Removing the Chassis Air Filter ALARM 2 S F C 3 STM POS 138133 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS 3 STM POS ...

Page 304: ...hassis Before you clean it you must remove the air filter completely to prevent contaminants from being drawn into the router Worn or torn If the filter appears worn or torn dispose of it in a responsible manner and install a new replacement 12000 10 FILTER Step 4 Slide the new or cleaned air filter into the air filter door honey comb side down Step 5 Close the air filter door and tighten the capt...

Page 305: ...lly the same There are currently two types of blower modules in use for the Cisco 12010 Cisco 12410 and Cisco 12810 series routers blowers that shipped with original systems and enhanced capacity blowers that ship with current systems If you are replacing an Original blower module GSR10 BLOWER Use an original blower module or an enhanced capacity blower module as a replacement Enhanced capacity bl...

Page 306: ... the chassis Figure 7 13 a Loosen the captive screw on each side of the blower module b Pull the blower module halfway out of the module bay c Slide out the blower module completely from the module bay while supporting it with your other hand Warning The blower module weighs approximately 20 pounds 9 kg Use two hands when handling the blower module Figure 7 13 Removing the Blower Module 52643 AC T...

Page 307: ... mates with the backplane connector at the back of the module bay Caution To prevent damage to the connectors do not use excessive force when inserting the blower module into the chassis c Tighten the captive screws on the blower module to secure it to the chassis The green OK status indicator on the front of the blower module goes on If the OK indicator does not light see the Troubleshooting the ...

Page 308: ...n Indicates that the blower module is operating normally This indicator should light as soon as the blower module is installed and receives power from the backplane connector If this indicator remains on and the blower module fans fail to operate after several attempts to reseat the blower module replace it with a spare If the spare blower module also fails power off the router and contact a Cisco...

Page 309: ...s are presented to represent original and new models where appropriate The following tools and equipment are required to remove and install power equipment Number 1 Phillips screwdriver 3 16 inch flat blade screwdriver An ESD preventive wrist strap Installation Guidelines The Cisco 12010 Cisco 12410 and Cisco 12810 series routers support online insertion and removal OIR If you are replacing a redu...

Page 310: ...ower supplies or configured with the enhanced fabric Power Supply and Power Distribution Unit Compatibility Cisco 12010 Cisco 12410 and Cisco 12810 series routers are available with either an AC or DC power supply system There are currently two types of power supplies in use for these systems Original power supplies rated at 2400 watts Shipped with original systems Enhanced capacity power supplies...

Page 311: ... supplies to new 2800 W power supplies you must also upgrade to new AC PDU PWR GSR10 AC B DC PEM PWR GSR10 DC PWR GSR10 DC B Used to replace original 2400 W power supplies only Do not mix with new 2800 watt power supplies DC PEM 12000 10 DC PEM Used to replace existing power supplies All power supplies must be 2800 W Do not mix with old 2400 W power supplies If you are upgrading 2400 W power suppl...

Page 312: ...2000 10 AC UP Both power supplies Removing and Replacing an AC PEM page 7 31 Both PDUs Removing and Replacing an AC PDU page 7 36 DC power upgrade 12000 10 DC UP Both power supplies Removing and Replacing a DC PEM page 7 40 Both PDUs the lug covers and DC trough Removing and Replacing a DC PDU page 7 47 Note A blower upgrade not included in the power upgrade kit is also required to meet NEBS exten...

Page 313: ...Subsystem Components Removing and Replacing an AC PEM This section contains the procedure to remove and replace an AC PEM from the chassis Figure 7 15 identifies the components of an AC PEM Figure 7 15 AC PEM Components 1 Status indicators 3 Ejector lever 2 Handle 4 Power ON OFF switch shown in the ON 1 position 0 PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM 93040 4 2 1 3 ...

Page 314: ...erform the upgrade Be sure to notify the appropriate personnel that all routing traffic stops while the upgrade takes place Step 1 Set the power switch to the off 0 position Step 2 Unplug the power supply cord from its AC outlet Step 3 Power off the circuit breaker assigned to that AC outlet Step 4 Remove the PEM from the chassis Figure 7 16 d Loosen the captive screw on the ejector lever e Pivot ...

Page 315: ...er supply to the backplane connector Caution To prevent damage to the power shelf backplane connector do not use excessive force when inserting the power supply into the chassis Figure 7 17 Installing an AC Power Supply Step 6 Power on the circuit breaker to that AC outlet Step 7 Plug the power supply cable into its AC outlet Step 8 Set the power switch to the on 1 position The green Pwr OK indica...

Page 316: ... connected properly Power cords on the horizontal trough are secured in place with their retention clips Power cords at the power source end are securely plugged into their own AC power outlet Each AC power supply operating in the nominal range of 200 to 240 VAC requires a minimum service of 20 A North America or 13 A international Source AC circuit breaker is switched on Step 3 Check the power su...

Page 317: ...ould be a faulty power shelf backplane connector Power off the router and contact a Cisco service representative for assistance Temp yellow Indicates that the power supply is in an over temperature condition causing a shut down to occur Verify that the power supply fans are operating properly Verify that the blower module is operating properly If the power supply fans and the blower module are ope...

Page 318: ...tlet Step 3 Power off the circuit breaker assigned to the PDU you are removing Warning To ensure that power remains off while you are performing this procedure tape the circuit breaker switch in the off 0 position Step 4 Eject the PEM from the chassis Figure 7 18 a Loosen the captive screw on the ejector lever and pivot the lever down to eject the PEM from its bay b Pull out the power supply halfw...

Page 319: ...ide OL 11496 01 Chapter 7 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Step 5 Release the retention clip and disconnect the power cable from the AC power connector on the horizontal trough Figure 7 19 Figure 7 19 Disconnecting an AC Power Cord 52640 ...

Page 320: ...496 01 Step 6 Remove the rear chassis components Figure 7 20 a Loosen the 6 captive screws on the AC horizontal trough and remove it b Loosen the 16 captive screws that secure the rear panel to the chassis and remove it c Remove the 4 screws securing the AC PDU to the chassis and remove the PDU Figure 7 20 Removing Rear AC Chassis Components 53363 Rear panel AC horizontal trough AC PDUs ...

Page 321: ...he 6 captive screws Step 8 Reconnect the power cable to the AC power connector on the horizontal trough and secure the cable with the retention clip see Figure 7 19 Step 9 Reinstall the power supply Figure 7 21 a Slowly push the power supply into the chassis until it mates with the backplane connector at the back of the bay Caution To prevent damage to the power shelf backplane connector do not us...

Page 322: ...g the AC Power Supply Installation section on page 7 34 Removing and Replacing a DC PEM This section contains the procedure to remove and replace an DC power entry module PEM from the chassis Cisco 12010 Cisco 12410 and Cisco 12810 series routers are available with either an original or enhanced capacity DC power supply Figure 7 22 2400 W DC power supply components Figure 7 23 2800 W DC power supp...

Page 323: ...01 Chapter 7 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 7 23 DC PEM Components 2800 Watt 1 Power on off switch 3 Handle 2 Status indicators 4 Ejector lever INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 129275 1 3 4 INOK F1LO F2LO RPF1 RPF2 FAIL OC OT DCOK 2 ...

Page 324: ...system administrator and other appropriate personnel that all routing traffic stops while the upgrade takes place Step 1 Set the power switch to the off 0 position Step 2 Power off the circuit breaker assigned to the PEM you are removing Warning To ensure that power remains off while you are performing this procedure tape the circuit breaker switch in the off 0 position Step 3 Remove the PEM from ...

Page 325: ...er shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 7 25 Installing a DC PEM Step 5 Power on the circuit breaker Step 6 Set the power switch to the on 1 position The green Pwr OK indicator on the front of the power ...

Page 326: ...on Step 3 Check the PEM status indicators Pwr OK green Indicates that the PEM is operating normally and the source DC voltage is within the nominal operating range of 48 to 60 VDC This indicator lights when the power switch is set to the on 1 position Fault yellow Indicates that the system detected a fault within the PEM This indicator remains off during normal operation Toggle the power switch of...

Page 327: ... Indicates that input connections to the PDU Feeder 1 were removed or the input voltage is below the minimum Make sure that Power cords are securely attached to their PDU terminal studs Power cords are securely attached at the DC source end The source DC circuit breaker is switched on If the indicator is still flashing after you perform the above checks replace the power supply During normal opera...

Page 328: ...lashing red Indicates the input or output current has exceeded its limit and that an overload or short circuit has occurred Set the power supply switch to off 0 and then back to the on 1 position If the indicator is still flashing eject and reseat the power supply If the indicator is still flashing replace the power supply OT Over Temperature steady or flashing red Indicates that the power supply ...

Page 329: ...is operating normally and is within the nominal operating range This indicator lights a few seconds after the DCOK indicator lights If there is a power supply failure the INOK indicator shuts off Removing and Replacing a DC PDU Use the following procedure to remove and replace an existing DC PDU or to upgrade from a 2400 W PDU to the 2800 W PDU Note This procedure describes how to replace a single...

Page 330: ...m its bay b Pull out the PEM halfway from its bay Note It is not necessary to completely remove the power supply You can leave the power supply in its bay while you replace the DC PDU Figure 7 26 Ejecting a DC PEM Step 4 Remove the clear plastic safety covers over the PDUs see Figure 7 29 Note Safety covers for 2400 W PDUs are a 1 piece design as shown in Figure 7 29 safety covers for 2800 W PDUs ...

Page 331: ...DC power cables from their terminals in the following order and note the color of each cable Figure 7 27 a Negative cable first b Positive cable next c Ground cable last d Repeat steps a b and c for the other PDU e Go to Step 8 Warning To prevent injury and damage to the equipment always remove the source DC power cables and ground from the power shelf terminals in the following order 1 negative 2...

Page 332: ... and Replacing AC and DC Power Subsystem Components 7 50 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 7 27 Disconnecting the DC Power Cables 2400 W DC PDU 53271 Ground 48 60V 48 60V RTN ...

Page 333: ...C power cables from their terminals in the following order and note the color of each cable Figure 7 28 a Negative cables first b Positive cables next c Ground cable last d Repeat steps a b and c for the other PDU e Go to Step 8 Warning To prevent injury and damage to the equipment always remove the source DC power cables and ground from the power shelf terminals in the following order 1 negative ...

Page 334: ...ng the DC Power Cables 2800 W DC PDU Step 8 Remove the rear chassis components Figure 7 29 a Loosen the 6 captive screws on the DC horizontal trough and remove it b Loosen the 16 captive screws that secure the rear panel to the chassis and remove it c Remove the 4 screws securing the DC PDU to the chassis and remove the PDU Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 60V RTN 48 60...

Page 335: ...er Installation and Configuration Guide OL 11496 01 Chapter 7 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 7 29 Rear DC Chassis Components 53365 Rear panel DC horizontal trough Clear plastic covers DC PDUs ...

Page 336: ...n the 16 captive screws Note The rear panel has a lip that fits over the top of the chassis Be sure to fit the bottom of the rear panel above the DC horizontal trough c Replace the DC horizontal trough and tighten the 6 captive screws Caution If you have installed an upgraded PDU to accommodate 2800 W PEM do not use the old DC horizontal trough Be sure to install the replacement DC horizontal trou...

Page 337: ... the 2400 W DC power cables in the following order Figure 7 30 a Ground cable first b Positive cable next c Negative cable last d Repeat Steps a b and c for the other PDU e Go to Step 13 Warning To prevent injury and damage to the equipment always attach the ground and source DC power cable lugs to the power shelf terminals in the following order 1 ground to ground 2 positive to positive 3 negativ...

Page 338: ...ing and Replacing AC and DC Power Subsystem Components 7 56 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Figure 7 30 Connecting the DC Power Cables 2400 W PDU 53271 Ground 48 60V 48 60V RTN ...

Page 339: ...the 2800 W DC power cables in the following order Figure 7 31 a Ground cables first b Positive cables next c Negative cable last d Repeat steps a b and c for the other PDU e Go to Step 13 Warning To prevent injury and damage to the equipment always attach the ground and source DC power cable lugs to the power shelf terminals in the following order 1 ground to ground 2 positive to positive 3 negati...

Page 340: ... Cables 2800 W PDU Step 13 Replace the clear plastic safety covers over the PDUs and tighten the screws see Figure 7 29 Note Be sure to use the correct safety cover after you have replaced a PDU Safety covers for 2400 W PDUs are a 1 piece design as shown in Figure 7 29 safety covers for 2800 W PDUs use an upper and lower 2 piece design Feed A2 48 60V 40A MAX 2x 48 60V 40A MAX 2x 129277 Ground 48 6...

Page 341: ...r shelf backplane connector do not use excessive force when inserting a power supply into the chassis b Lift the ejector lever into place and tighten the captive screw to securely seat the power supply to the backplane connector Figure 7 32 Installing a DC PEM Step 15 Power on the circuit breaker Step 16 Set the power switch to the on 1 position The green Pwr OK indicator on the front of the power...

Page 342: ...is 7 60 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Removing and Replacing Cards from the Chassis This section contains the procedures to remove cards from the chassis Figure 7 33 shows the slot locations of the various cards ...

Page 343: ...Numbering L I N E C A R D A L A R M 0 A L A R M 1 C S C 0 C S C 1 S F C 0 S F C 1 S F C 2 S F C 3 S F C 4 L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D L I N E C A R D R P C A R D 1 R P C A R D 0 Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 PEM2 PEM1 Alarm display Blower module 50397 Line card and GRP card cage Switch fabri...

Page 344: ...ver or a flash disk so that you can retrieve it later If the configuration file is not saved you will have to reenter the entire configuration manually for the new RP Caution Handle all cards by the metal card carrier edges only avoid touching the board or any connector pins After removing a card carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the ...

Page 345: ...E 2 CA RR IE R RX PK T AC TI VE 3 CA RR IE R RX PK T Q OC 3 STM POS Pivot ejector levers away from card to unseat card Grasp card carrier to slide card out of slot c b Loosen captive screws a 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 6DS3 SMB P H F DOWN LOOP RA LA CDHNT CD TX 0 RX TX 1 RX TX 2 RX TX 3 RX TX 4 RX TX 5 RX 12DS3 SMB P H F DOWN LOOP RA LA ...

Page 346: ... The card cage has 9 keyed vertical card slots for the clock scheduler cards switch fabric cards and alarm cards see Figure 7 33 Use the following procedure to remove and replace cards from the switch fabric and alarm card cage Step 1 Loosen the captive screws on each side of the air filter door and swing the door away from the switch fabric and alarm card cage Figure 7 35 Figure 7 35 Opening the ...

Page 347: ... the card by its metal card carrier and slide the card out of the slot Figure 7 36 Place the card directly into an antistatic bag or other ESD preventive container Figure 7 36 Removing a Card from the Switch Fabric and Alarm Card Cage Step 3 To install the card reverse the procedure in Step 2 Step 4 Close the air filter door and tighten the captive screws ALARM 2 SF C 53270 Air filter door 3 STM P...

Page 348: ...ollowing items to perform the switch fabric upgrade 1 A complete switch fabric card set You cannot mix 10 Gbps and 40 Gbps CSCs and SFCs 2 A PRP must be installed in the router You cannot use a GRP 3 The flash memory card must be loaded with Cisco IOS Release 12 0 27 S or later Switch Fabric Upgrade Procedure To upgrade the switch fabric card follow these steps Step 1 Power off the router Step 2 R...

Page 349: ...om command Step 8 Enter the service upgrade fabric downloader command Step 9 Press Ctrl Z to exit configuration mode after the commands have finished running Step 10 Run the show gsr command to verify that the new switch fabric cards are detected by the system The switch fabric upgrade kit does not include a new label to identify the upgraded router model so the label on the side of the chassis st...

Page 350: ...rcuit breakers to the power supplies Step 3 Disconnect the power cords from the PDUs on the rear of the chassis For AC PDUs see Step 5 of Removing and Replacing an AC PDU page 7 36 For 2400 W DC PDUs see Step 6 of Removing and Replacing a DC PDU page 7 47 For 2800 W DC PDUs see Step 7 of Removing and Replacing a DC PDU page 7 47 Step 4 Disconnect the supplemental bonding and grounding connection i...

Page 351: ...nformation c Starting with the bottom port of the line card on line cards with multiple ports disconnect the interface cable connectors from each of the line card ports d Loosen the captive screw at each end of the line card cable management bracket and pull the cable management bracket away from the line card e Carefully remove the cables from the horizontal cable tray and carefully place the cab...

Page 352: ...t Chassis in the Equipment Rack Use the following procedure to install the replacement chassis and components in the equipment rack Step 1 Install the new chassis in the rack see Rack Mounting the Router Chassis page 3 17 Step 2 Install the power supplies see Removing and Replacing an AC PEM page 7 31 or Removing and Replacing a DC PEM page 7 40 Step 3 Install the blower module see Removing and Re...

Page 353: ... on the rear of the chassis For AC PDUs see Step 8 of Removing and Replacing an AC PDU page 7 36 For 2400 W DC PDUs see Step 11 of Removing and Replacing a DC PDU page 7 47 For 2800 W DC PDUs see Step 12 of Removing and Replacing a DC PDU page 7 47 Step 10 Power on the circuit breakers to the power supplies Step 11 Power on the router Refer to Chapter 5 Troubleshooting the Installation if the rout...

Page 354: ...Chapter 7 Maintaining the Router Removing and Installing a Chassis 7 72 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 355: ...endix lists the Cisco 12010 Cisco 12410 and Cisco 12810 router specifications Router Specifications The Cisco 12010 Cisco 12410 and Cisco 12810 series routers specifications are presented in four tables Table A 1 Physical Specifications Table A 2 AC Electrical Specifications Table A 3 DC Electrical Specifications Table A 4 Environmental Specifications ...

Page 356: ...ications Description Value Chassis height 37 5 in 95 2 cm Chassis width 17 25 in 43 8 cm 19 0 in 48 3 cm including chassis rack mount flanges and front door width Chassis depth 22 0 in 55 9 cm 26 5 in 67 3 cm including cable management system and front cover Weight chassis only chassis fully configured using all card slots and 2 AC input power supplies 125 lb 56 7 kg 287 lb 130 2 kg ...

Page 357: ...rical Specifications Description Value Power 2791 VA volt amps per AC power supply 2 AC power supplies per system original series 3000 VA volt amps per AC power supply 2 AC power supplies per system original series Rated input voltage1 1 For each AC power supply module 200 240 VAC nominal range 180 to 264 VAC 220 240 VAC UK Rated input line frequency1 50 60 Hz nominal range 47 to 63 Hz 50 60 Hz UK...

Page 358: ...ative for assistance Table A 3 DC Electrical Specifications Description Value Power 2400 W per DC power entry module original series 2800 W per DC power entry module enhanced series Rated input voltage1 1 For each DC power entry module 48 VDC nominal in North America 60 VDC nominal in the European Community range 40 5 to 72 VDC 75 VDC FOR 5mS 40 VDC to 72 VDC steady state input voltage Input curre...

Page 359: ...g 5 to 95 noncondensing Altitude Operating 0 to 10 000 ft 0 to 3 000 m Nonoperating 0 to 15 000 ft 0 to 4 570 m Heat dissipation 8 296 BTU hr maximum original series 9 554 BTU hr maximum enhanced series Acoustic noise 70 dBa maximum Shock Operating halfsine 21 in sec 0 53 m sec Nonoperating trapezoidal pulse 20 G1 52 in sec 1 32 m sec 1 G is a value of acceleration where 1G equals 32 17 ft sec2 9 ...

Page 360: ...Appendix A Technical Specifications Router Specifications A 6 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 361: ...cord installation progress Note any difficulties and remedies during the installation process Upgrades or removal and replacement procedures Use the site log as a record of router maintenance and expansion history Each time a procedure is performed on the router update the site log to show the following Any FRU that is installed removed or replaced Any router configuration changes Software upgrade...

Page 362: ...Appendix B Site Log B 2 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Date Description of Action Performed or Symptoms Observed Initials ...

Page 363: ...B 3 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 Appendix B Site Log ...

Page 364: ...Appendix B Site Log B 4 Cisco 12010 Cisco 12410 and Cisco 12810 Router Installation and Configuration Guide OL 11496 01 ...

Page 365: ...AC power source 2 15 air filter door opening figure 3 16 3 33 7 64 air flow 1 34 clearance around chassis caution 1 34 5 31 temperature sensors 1 35 alarm card description 5 27 status LEDs 5 27 alarm card status LEDs 5 27 alarm display 2 42 alarms A and B connector pinout 3 51 assembly 1 11 cable connection figure 3 50 card 1 11 connector location 3 50 connector pinout 2 43 3 51 alphanumeric LED d...

Page 366: ...ion register 4 33 bootload failure system response 4 40 boot slot0 or slot1 command 4 13 boot system command 4 32 flash command 4 34 boot system command 4 37 boot system flash command 4 52 bootup initial 4 11 Break key interrupt 4 39 broadcast address destination configuration register settings 4 39 C cable twisted pair 2 21 cable management bracket 1 32 cable management system recommendations 2 1...

Page 367: ...d insertion 4 45 GRP soft reset NMI switch 1 16 1 26 handling cards 3 13 7 62 lifting chassis 3 26 RP soft reset NMI switch 5 19 using boot flash command 4 13 valid lifting grips 2 5 cd command 4 49 center mount rack mounting bracket orientation 3 23 center mount rack mounting brackets installing 3 24 installing brackets on rack optional 3 22 rack mounting option 2 8 chassis air flow clearance cau...

Page 368: ...4 41 squeeze 4 51 config register command 4 36 4 37 4 43 4 48 configuration file saving 4 29 interfaces 4 24 to 4 26 register bit meanings 4 37 to 4 40 boot field 4 37 boot filename 4 38 broadcast address settings 4 39 changing settings 4 35 to 4 36 configuration 4 31 to 4 40 console data transmission rate settings 4 40 settings at startup 4 33 settings for broadcast address destination 4 39 sampl...

Page 369: ...d Flash memory card 4 56 copy command flash memory card 4 54 copying images to flash memory card 4 54 copying to RP Flash memory SIMM caution 4 52 copy running config startup config command 4 29 4 36 CSC scheduler 1 10 switch fabric 1 10 system clock 1 10 current rating input DC input power entry module A 4 D data transmission rate terminal settings 4 40 DC input power power entry module input cur...

Page 370: ... using commands 5 31 Ethernet port cable connection caution 3 43 3 44 3 49 configuration using setup facility 4 24 connecting devices to 3 43 3 49 description 1 17 1 24 LEDs RJ 45 3 44 pinout MII connector 2 31 RJ 45 connector 2 28 2 39 examples cd command 4 49 config register command 4 48 configuration interface 4 24 to 4 26 software configuration register 4 31 to 4 40 configuring global paramete...

Page 371: ...oard 1 23 format command 4 47 4 62 G global parameters configuring 4 22 GRP alphanumeric LED displays 4 5 5 18 5 19 5 22 alphanumeric LED display sequences 4 5 asynchronous serial ports auxiliary port connection 2 23 auxiliary port signals 2 24 Cisco IOS software images 1 21 1 22 1 30 console and auxiliary port connections 3 41 console port connection 2 23 functions 1 17 1 25 signals 2 25 DRAM con...

Page 372: ...unt rack mounting brackets 3 24 interface attaching cables 3 37 to 3 40 cables connections 2 35 command 4 28 configuration 4 24 Ethernet MII and MDI 2 26 3 43 parameters configuring 4 24 interfaces configuring 4 24 interference radio frequency 2 21 interrupting system with Break key 4 39 invisible laser radiation warning 2 5 L laser safety 2 5 laser safety information 2 3 LED indicators AC input p...

Page 373: ...cable connector 3 44 3 49 media dependent interface See MDI media independent interface See MII MII Ethernet receptacle cable connector 3 44 cable specifications 2 32 connecting to the Ethernet MII port 3 45 connector pinout 2 31 description 1 17 N National Electrical Code NEC 2 14 NEBS grounding 3 28 NEBS connection 2 20 noise interference avoiding 2 11 NVRAM GRP description 1 22 GRP attribute su...

Page 374: ...suppression 2 22 power cords length 2 16 plugs and coupler 2 15 power distribution units also see PDUs power module AC input input power rating A 3 rated input voltage A 3 DC input input current rating A 4 input power rating A 4 input voltages 1 7 rated input voltage A 4 power supply input current rating A 3 power supply AC input line frequency A 3 removing 3 9 3 30 7 32 7 33 7 36 power surges 2 1...

Page 375: ...e 2 28 2 39 description 1 17 router and rack stability warning 3 2 RP flash memory card installing and removing 4 46 reinstalling 3 35 soft reset switch caution 5 19 S safety lifting 2 5 SELV circuit connections 2 22 2 33 3 41 3 46 safety extra low voltage SELV 2 22 sample configuration 4 22 saving the configuration file 4 29 scheduler 1 10 security 2 27 2 37 SELV circuit connections 2 22 3 41 3 4...

Page 376: ...RAM GRP table 1 20 startup system 4 4 to 4 11 startup preparation 4 2 switches GRP soft reset NMI switch 1 16 1 26 switch fabric 1 10 card description 1 10 status LEDs 1 11 clock and scheduler card description 1 10 description 1 9 switch fabric and alarm card cage 1 2 removing cards 3 17 3 34 7 65 system banner 4 10 bonding and grounding connection cable attaching 3 28 clock 1 10 configuration 4 1...

Page 377: ...power supply 5 5 AC PEMs 1 6 environmental shutdown 5 31 startup problems 5 1 twisted pair cable 2 21 U unshielded twisted pair UTP cables 2 32 using boot flash command caution 4 13 using handles for lifting caution 2 5 V verifying system configuration 4 30 verifying the equipment rack dimensions 3 20 voltage input AC input power supply A 3 input DC input power entry module A 4 W warnings invisibl...

Page 378: ...2810 Router Installation and Configuration Guide OL 11496 01 connector types 3 45 pinout console port connector 2 25 MII Ethernet port connector 2 31 RJ 45 Ethernet port connector 2 28 RJ 45 Ethernet port connections 2 28 2 39 wiring guidelines 2 21 ...

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