12128-001
95-01
Page 12
15 Sept 2002
(2)
Installation - Pyrotechnic Line Cutters Replacement
(a)
Ensure CAPS handle safety pin is installed.
(b)
Verify three-ring release assembly is correct.
(c)
Thread new nylon cord through mini-ring and pull cord ends equal.
(d)
Thread nylon cord ends, through small link.
(e)
Thread one end of nylon cord through installation hole on first new line cutter.
(f)
Thread opposite end of nylon cord through installation hole on second new line cutter.
Note:
Use a short, thin piece of wire wrapped around the nylon cord ends to facili-
tate routing the nylon cord through the rear harness sleeve.
(g)
Wrap wire around nylon cord ends, insert wire into sleeve, and route cord through rear
harness sleeve.
(h)
Pull nylon cord completely through sleeve so mini-ring cinches up against top surface of
small link.
(i)
Position line cutters inside securing flaps and route nylon cord up, between link cutters.
(j)
With one end of nylon cord make one complete loop around mini-ring.
CAUTION:
Ensure no slack exists in nylon cord between rear harness sleeve and mini-
ring and line cutter installation holes and small link.
(k)
Cinch nylon cord tight.
(l)
Tie CAPS knot:
1
Cross upper cord end (end looped around mini-ring) over lower cord end twice. i.e.
right over left, right over left.
2
Cinch nylon cord tight.
3
Tie standard Square Knot and cinch tight.
(m)
Sew nylon cord ends together just below CAPS knot, tie off with CAPS knot.
CAUTION:
Ensure trimmed ends of nylon cord do not interfere with line cutter’s ignition
loops.
(n)
Trim nylon cord to one inch (2.5 cm).
(o)
Route line cutter lanyard through line cutter’s ignition loops and secure lanyard to D-ring.
(p)
Close hook and loop securing flaps.
(q)
Remove catch cloth from below rocket and parachute assembly.
(r)
Install access panel CB7 to BH 222.
(s)
Install BH 222 trim panel and carpet.
Summary of Contents for CAPS
Page 2: ......
Page 4: ......
Page 11: ...12128 001 95 01 Page 3 Figure 95 011 CAPS System and Deployment 15 Sept 2002 ...
Page 13: ...12128 001 95 01 Page 5 Figure 95 012 CAPS Handle and Ignition System 15 Sept 2002 ...
Page 15: ...12128 001 95 01 Page 7 Figure 95 013 Incremental Bridle and Deployment Bag 15 Sept 2002 ...
Page 17: ...12128 001 95 01 Page 9 Figure 95 014 Parachute Assembly and Line Cutters 15 Sept 2002 ...
Page 18: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 27: ...12128 001 95 01 Page 19 Figure 95 016 CAPS Cover Installation 15 Sept 2002 ...
Page 30: ...12128 001 95 01 Page 22 Figure 95 017 CAPS Rocket Assembly Sheet 1 of 2 15 Sept 2002 ...
Page 31: ...12128 001 95 01 Page 23 Figure 95 017 CAPS Rocket Assembly Sheet 2 of 2 15 Sept 2002 ...
Page 37: ...12128 001 95 01 Page 29 Figure 95 018 CAPS Activation System 15 Sept 2002 ...
Page 38: ...12128 001 95 01 Page 30 Figure 95 019 Sheet 1 of 2 CAPS Test Fixture 15 Sept 2002 ...
Page 39: ...12128 001 95 01 Page 31 Figure 95 019 Sheet 2 of 2 CAPS Test Fixture 15 Sept 2002 ...