KS-70 R
ACK
W
ASHER
Version 1.04
October, 2014
Page 1: ...KS 70 RACK WASHER Version 1 04 October 2014 ...
Page 2: ...diary of The Armor Group Inc Version 1 04 October 2014 This ALVEY WASHING EQUIPMENT machine was installed by lead installer on the day of month day year Serial Customer PO Manufacturer SO For parts and services call ARMOR AFTERMARKET at 1 800 725 9957 or email partsandservice armoraftermarket com KS 70 RACK WASHER ...
Page 3: ...n order replacement 2 We are entitled to original equipment manufacturer discounts which are passed on to our customers 3 It is our primary responsibility to serve you in a timely and professional manner A suggested spare parts list for your machine is included in the CD we are providing your company This CD has been created to assist you in learning about and using your new machine The program wi...
Page 4: ...r 2014 Section Title Page I Warranty and Notice 1 II General Description 3 III Assembly of Washer and Auxiliary Equipment 6 IV Service Connections 8 V Start Up 9 VI Sequence of Operations 10 VII Shut Down 11 VIII Service and Maintenance 12 IX Trouble Shooting Guide 13 X Recommended Spare Parts 16 XI Illustrations See Attached KS 70 RACK WASHER TABLE OF CONTENTS ...
Page 5: ...the agreed terms If Manufacturer gives Purchaser possession before final payment is made it is hereby mutually agreed that a The title and the right of possession of the Equipment shall transfer to the Purchaser upon shipment provided however Manufacturer shall retain a purchase money security interest lien on each piece of Equipment including without limitation any accessories to such Equipment p...
Page 6: ...ufacturer b EXCEPT AS SPECIFICALLY PROVIDED IN a ABOVE MANUFACTURER MAKES NO WARRANTY EXPRESS OR IMPLIED RELATING TO THE EQUIPMENT ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE c Manufacture does not provide a separate warranty for parts or components not manufactured by Manufacturer Equipment parts and accessories made by other manufacturers are warranted only to the extent of the ori...
Page 7: ...ufacturer b EXCEPT AS SPECIFICALLY PROVIDED IN a ABOVE MANUFACTURER MAKES NO WARRANTY EXPRESS OR IMPLIED RELATING TO THE EQUIPMENT ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE c Manufacture does not provide a separate warranty for parts or components not manufactured by Manufacturer Equipment parts and accessories made by other manufacturers are warranted only to the extent of the ori...
Page 8: ...ay Manufacturer for the anticipated profit of the entire contract Manufacturer may by written notice to Purchaser and without any liability cancel Purchaser s contract if Purchaser i fails to perform any of the terms and conditions hereof and does not cure such failure within a period of 10 days after receipt of written notice from Manufacturer specifying such failure ii in Manufacturer s opinion ...
Page 9: ...ects work to a recirculating high pressure spray wash through two rotating spray arms followed by a fresh water rinse The wash tank is manually filled with cold or hot water which is heated by one of the optional systems a steam injector steam heated coils electric immersion heaters or a natural gas or propane burner The wash water temperature is thermostatically controlled AVAILABLE OPTIONS Rinse...
Page 10: ...ted confirm that there is sufficient space for the machine loading ramp Receiving the Machine The machine will be received disassembled The wash chamber and attached equipment have been removed from the tank in preparation for shipment Panel flanges and tank is match marked before disassembly of wash chamber Wiring is disconnected at junction boxes with leads marked piping is disconnected at union...
Page 11: ...hten only those bolts holding front assembly to the tank 7 Align next adjacent panels and tighten bolts attaching them to the front panel assembly Start at the bottom Repeat for each successive Interior Piping 1 Attach interior rinse piping to rinse manifolds at unions and extend threaded nipple through chamber wall Secure with pipe nuts and rubber and metal washers Bolt rinse manifold brackets to...
Page 12: ... assembly with clips provided 3 Steam booster heater option Attach water inlet steam inlet and condensate piping assemblies to booster heater Attach rinse booster solenoid coil to steam valve Attach piping assembly between booster and external rinse manifold 4 Electric and gas booster heater option Attach piping assembly between booster and external rinse manifold 5 Verify that all rinse water and...
Page 13: ...de diameter burner exhaust tube The stack should have no horizontal run stack sections should be lapped in the direction of flow It may be advisable to install damper in exhaust stack to control draft See sketch When optional draft inducer is furnished enough flexible conduit is included to allow inducer to be mounted in stack within 3 from top of washer VENTILATION Use 7 9 16 inside diameter wate...
Page 14: ...ER FILL button on the control panel 1 Verify that tank is filled Low level cutoff float provided with gas and electric heat will prevent tank heat from being activated when water is low 2 Set desired wash temperature 140 160 F 3 Turn on power to washer at disconnect switch 4 Steam Heat Open manual steam valve turn control panel heat switch to ON 5 Electric Heat Turn control panel HEAT switch to on...
Page 15: ...uminum Use of an automatic detergent dispenser is recommended To insure economical use of the compounds sensing probes must be kept clean of any foreign matter If in powder form pour detergent into wash tank close door and run wash cycle until compound has been dissolved Avoid rinse cycle to prevent unnecessary dilution Consult chemical supplier for equipment recommendations Detergent Cont Note Se...
Page 16: ...light medium or heavy soil position depending soil conditions 4 Push the green Cycle Start Button to begin wash cycle The red In Cycle Indicator will light and stay lit until the cycle is complete 5 Unload washer after In Cycle indicator goes off and wash cycle ends Detergent When the solution reaches operating temperature add the proper amount of cleaning compound at the rate recommended by your ...
Page 17: ...tely 3 Remove the filter and pump protection screens flush tank and inside walls with water Clean sludge and scale from the heating system and float switches 4 Prepare for next start up Fill wash tank and add detergent Run wash pump through 2 minute cycle to flush out piping and moving parts The door should be left partially open to help eliminate odors 5 Turn off power at disconnect switch Page 1...
Page 18: ...n bearings should be greased at regular intervals See fan operating and maintenance instructions included with this manual OPTIONAL RINSE WATER BOOSTER HEATERS The booster heater raises the water temperature to meet sanitation requirements for rinsing 180 195 F See Sec V for required services Each booster has been designed and selected to operate on specific pressures temperatures and volumes Oper...
Page 19: ...n Worn impeller Worn wear ring Bent shaft Clogged impeller PROBLEM DIAGNOSIS Motor overheating Low voltage High current draw missing spray nozzles Faulty motor or motor cooling fan Motor running backwards Motor vibration Bent shaft Worn bearings Blown fuse on transformer secondary Motor will not start Overload has dropped out Faulty door switch door not fully closed Faulty programmable relay Wash ...
Page 20: ... vapor Water temperature too high Water pressure flow too high Rinse temperature too low Inlet water temperature too low does not match design conditions Gas Electric booster temperature controller improperly adjusted Steam Booster low steam pressure Steam Booster clogged strainer Steam Booster back pressure in condensate line Steam Booster faulty steam trap Rinse Exhaust Fan Motor PROBLEM DIAGNOS...
Page 21: ...y temperature controller Faulty thermocouple Faulty igniter igniter module or plug See Burner manual for more Faulty low level float switch Shuts off periodically Loss of gas Low High Pressure Improper adjustment of complete unit Negative air pressure Fire will not enter tube Negative air pressure draft inducer required Overheats Temperature controller set too high Faulty temperature controller Lo...
Page 22: ... CINCINNATI INDUSTRIALMACHINERY ISO 9001 Quality ...
