75
Issue
Causes
Solution
No Movement
No power to actuator
1. Confirm control panel power switch is “ON”
2. Check 30 amp fuse in the control panel box
3. Check to see if the battery is dead / dying
4. Make sure limit switches freely rotate (see
solution for limit switch stuck in “OFF” position)
Moved in one
direction with no
further movement
Limit switch stuck in “OFF”
position
1. Unplug the actuator to prevent any motion
2. Remove guard covering the switches
3. Clean out all dust an debris
4. Manually rotate the limit switch arms and confirm
they spring back
5. Replace the guard and plug the actuator back in
Jammed Gate
See solution for “Actuator “clicking” no movement”
Toggle switch not making
connections
NOTICE: This can be
an intermittent problem
as a switch wears out
1. With control panel power on use a DC voltage
tester and measure the voltage in both the open
and closed toggle positions (see page 46)
a. Green and Orange wires
b. Blue and Orange wires
c. Red and Black wires
2. If no voltage is present when measuring red and
black wires see solution for “No Movement”
3. Replace switch if Blue & Orange or Green &
Orange wires have no power in both positions
Actuator “clicking” at
end of motion
Limit Switch(s) not properly
aligned
See “Setting the Limit Switches” on Page 33
Actuator “clicking”
no movement
Jammed Gate
1. Unplug the actuator to prevent any motion
2. Loosen the aggregate hopper
3. Remove the guard covering the switches
4. Remove all debris from the sliding gate tracks
5. Remove any large rocks from the aggregate
hopper
6. Retighten aggregate hopper, replace the guard,
and plug the actuator back in.
Trouble Shooting the Rock Gate
Summary of Contents for P1
Page 2: ...2 ...
Page 31: ...31 General Maintenance Section ...
Page 33: ...33 General Maintenance Chart ...
Page 42: ...42 Control Panel Wiring and Parts Diagram Motor Control Harness Generator Harness ...
Page 51: ...51 Trailer Wiring for Brakes and Lights ORANGE 14 AWG BLUE WHITE 14 AWG ...
Page 52: ...52 Parts Section ...
Page 53: ...53 Engine Parts Top Level 305 015 004 ...
Page 54: ...54 Engine Parts continued Sub Assembly 305 028 004 ...
Page 55: ...55 Engine Service Parts Engine Parts continued Sub Assembly 305 028 004 ...
Page 56: ...56 Pump Assembly 305 018 004 ...
Page 57: ...57 Axle Assembly ...
Page 58: ...58 Aggregate Plumbing Assembly 1 3 2 4 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Page 63: ...63 Miscellaneous Components and Parts 1 2 3 4 5 7 8 9 10 11 6 14 13 12 15 ...
Page 65: ...65 Miscellaneous Components and Parts 1 5 4 3 2 6 7 8 9 10 11 12 13 ...
Page 69: ...69 Tailgate Discharge Box Assembly ...
Page 70: ...70 Tailgate Mounting Instructions ...
Page 71: ...71 Tailgate Hose Length and Alignment ...
Page 72: ...72 Optional Arrow Board Assembly ...
Page 73: ...73 Trouble Shooting Section ...
Page 74: ...74 Trouble Shooting the Engine ...
Page 78: ...78 ...
Page 80: ...80 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...