20
P1 Emulsion Tank Continued
Heating the emulsion tank
The standard P1 Patcher asphalt emulsion heating system uses a single 120 volt 13 amp (1450 watt) heater
blanket that is thermostatically controlled. The blanket is designed to heat the tank and is not in direct contact
with the emulsion. This indirect heating reduces the possibility of cooking the emulsion with direct heat. It also
allows an empty tank to be preheated before loading it with hot emulsion. The temperature control is located
on the machine frame rail near bottom of the emulsion tank.
Consult your emulsion supplier for the correct
storage and application temperatures of the product
you are using
To set the emulsion tanks temperature
,
use a philips head screw driver to remove the thermostat cover and
set the dial to the desired temperature. Replace cover. Plug the power cord into a standard 120 volt 20 amp
outlet and the thermostat will maintain the emulsion at the selected temperature for overnight heating.
DO NOT plug the tank heating blanket into a 15 amp
circuit overnight. The amperage load is high
enough to potentially trip the circuit breaker which
may leave you with cold material in the morning
Estimated Tank Heating Times
Note: The elapsed time is directly proportional to the total gallons
For example 1/3 of a tank (100 gallons) takes about 1/3 the time (8 hours) to heat
For faster heating times an optional second blanket can be added
Estimated Tank Cooling Rates
NOTICE
NOTICE
Gallons to Heat Average Air
Temperature
(⁰F)
Starting Emulsion
Temperature
(⁰F)
Ending Emulsion
Temperature
(⁰F)
Elapsed Time
Approx.
(hours)
300
40
120
150
36
300
70
120
150
24
Gallons in Tank Average Air
Temperature
(⁰F)
Starting Emulsion
Temperature
(⁰F)
Ending Emulsion
Temperature
(⁰F)
Elapsed Time
Approx.
(hours)
300
40
150
139
8
100
40
150
121
8
300
70
150
142
8
100
70
150
129
8
Summary of Contents for P1
Page 2: ...2 ...
Page 31: ...31 General Maintenance Section ...
Page 33: ...33 General Maintenance Chart ...
Page 42: ...42 Control Panel Wiring and Parts Diagram Motor Control Harness Generator Harness ...
Page 51: ...51 Trailer Wiring for Brakes and Lights ORANGE 14 AWG BLUE WHITE 14 AWG ...
Page 52: ...52 Parts Section ...
Page 53: ...53 Engine Parts Top Level 305 015 004 ...
Page 54: ...54 Engine Parts continued Sub Assembly 305 028 004 ...
Page 55: ...55 Engine Service Parts Engine Parts continued Sub Assembly 305 028 004 ...
Page 56: ...56 Pump Assembly 305 018 004 ...
Page 57: ...57 Axle Assembly ...
Page 58: ...58 Aggregate Plumbing Assembly 1 3 2 4 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Page 63: ...63 Miscellaneous Components and Parts 1 2 3 4 5 7 8 9 10 11 6 14 13 12 15 ...
Page 65: ...65 Miscellaneous Components and Parts 1 5 4 3 2 6 7 8 9 10 11 12 13 ...
Page 69: ...69 Tailgate Discharge Box Assembly ...
Page 70: ...70 Tailgate Mounting Instructions ...
Page 71: ...71 Tailgate Hose Length and Alignment ...
Page 72: ...72 Optional Arrow Board Assembly ...
Page 73: ...73 Trouble Shooting Section ...
Page 74: ...74 Trouble Shooting the Engine ...
Page 78: ...78 ...
Page 80: ...80 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...