4
Table of Contents
Shipping Papers and Information .................................................................................. 6-7
General Safety Overview .................................................................................................... 8
Signal Words in Manual ..................................................................................................... 8
General Safety Considerations .......................................................................................... 9
General Operation Safety ................................................................................................... 9
Personal Safety ................................................................................................................ 10
Trailer Safety and Stabilization Procedure ..................................................................... 11
Wheels .......................................................................................................................... 12-13
Hazards ........................................................................................................................ 14-17
P1 Weights and Dimensions ............................................................................................ 18
Emulsion Tank ............................................................................................................. 19-20
Capacity .................................................................................................................. 19
Heating the emulsion .............................................................................................. 20
Table - Tank Heating Time .......................................................................... 20
Table - Tank Cooling Times
......................................................................... 20
P1 Feature Overview ........................................................................................................ 21
P1 Operator Controls Overview ....................................................................................... 22
P1 Wand and Engine Controls Overview ........................................................................ 23
Operating the P1 .......................................................................................................... 24-28
Before starting out ................................................................................................... 24
Engine startup procedures ...................................................................................... 25
Pump startup procedures ........................................................................................ 26
Making a patch .................................................................................................. 26-27
Cleanup .................................................................................................................. 27
Prepping for next day operation .............................................................................. 28
Short Term Storage .......................................................................................................... 28
Summer / Hot Weather ........................................................................................... 28
Winter / Cold Weather ............................................................................................. 28
Long Term Storage ........................................................................................................... 29
End of season ......................................................................................................... 29
Removal from storage ............................................................................................. 29
Emulsion Tank Cleanout Procedure ............................................................................... 30
General Maintenance
General Maintenance Safety ............................................................................................ 32
General Maintenance Chart ............................................................................................. 33
General Maintenance of Engine ...................................................................................... 34
Engine Fuel ............................................................................................................. 34
Engine Oil ............................................................................................................... 34
Air Cleaner .............................................................................................................. 34
Engine Cooling ....................................................................................................... 35
General Maintenance of the Pump .................................................................................. 35
General Maintenance of the Blower ................................................................................ 36
Blower bearing lubrication ....................................................................................... 36
Blower Oil ............................................................................................................... 36
Belt Tightening Procedures ............................................................................................. 37
Summary of Contents for P1
Page 2: ...2 ...
Page 31: ...31 General Maintenance Section ...
Page 33: ...33 General Maintenance Chart ...
Page 42: ...42 Control Panel Wiring and Parts Diagram Motor Control Harness Generator Harness ...
Page 51: ...51 Trailer Wiring for Brakes and Lights ORANGE 14 AWG BLUE WHITE 14 AWG ...
Page 52: ...52 Parts Section ...
Page 53: ...53 Engine Parts Top Level 305 015 004 ...
Page 54: ...54 Engine Parts continued Sub Assembly 305 028 004 ...
Page 55: ...55 Engine Service Parts Engine Parts continued Sub Assembly 305 028 004 ...
Page 56: ...56 Pump Assembly 305 018 004 ...
Page 57: ...57 Axle Assembly ...
Page 58: ...58 Aggregate Plumbing Assembly 1 3 2 4 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Page 63: ...63 Miscellaneous Components and Parts 1 2 3 4 5 7 8 9 10 11 6 14 13 12 15 ...
Page 65: ...65 Miscellaneous Components and Parts 1 5 4 3 2 6 7 8 9 10 11 12 13 ...
Page 69: ...69 Tailgate Discharge Box Assembly ...
Page 70: ...70 Tailgate Mounting Instructions ...
Page 71: ...71 Tailgate Hose Length and Alignment ...
Page 72: ...72 Optional Arrow Board Assembly ...
Page 73: ...73 Trouble Shooting Section ...
Page 74: ...74 Trouble Shooting the Engine ...
Page 78: ...78 ...
Page 80: ...80 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...