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11 - MAJOR SYSTEM COMPONENTS

11.1 - Compressors

TD units use hermetic scroll compressors with vapour injection. 

Each compressor is equipped with a crankcase oil heater, as 

standard.
Each compressor function is equipped with:

 

-

Anti-vibration mountings between the unit chassis and the 

compressor(s).

 

-

A single pressure safety switch at the discharge.

11.2 - Lubricant

The  compressors  installed  in  these  units  have  a  specific  oil 

charge, indicated on the name plate of each compressor.
The oil level check must be done with the unit switched off, when 

then suction and discharge pressures are equalised. The oil level 

must be visible and above the middle of the sight-glass in the oil 

equalisation line. If this is not the case, there may be an oil leak 

in the circuit. Search and repair the leak, then recharge oil, so 

that it reaches a level between the middle and three quarters of 

the sight-glass (unit in vacuum).

Too much oil in the circuit can cause a unit defect. 

Use only oils which have been approved for the 

compressors. Never use oils which have been 

exposed  to  air.  R-22  oils  are  absolutely  not 

compatible with R-407C oils and vice versa.

11.3 - Air evaporators

The TD coils are air evaporators with internally grooved copper 

tubes with aluminium fins.

11.4 - Fans

Axial Flying Bird fans equipped with a rotating shroud and made 

of composite recyclable material. The motors are three-phase, 

with permanently lubricated bearings and insulation class F. See 

table below.
According to the Regulation No. 327/2011 implementing Directive 

2009/125/EC with regard to ecodesign requirements for fans 

driven by motors with an electric input power between 125 W 

and 500 kW.

Product/ Option

TD Standard

TD Standard with 

XtraFan

Overall efficiency

%

36,6

38,0

Measurement category

A

A

Efficiency category

static

static

Energy efficiency target N(2015)

N(2015) 40

N(2015) 40

Efficiency level at optimum 

efficiency point

43,3

37,4

Variable speed drive

NO

NO

Year of manufacture

See label on the unit See label on the unit

Fan manufacturer

Simonin

Simonin

Motor manufacturer

A.O. Smith/Regal 

Beloit

A.O. Smith/Regal 

Beloit

Fan PN

00PSG000000100A 00PSG000000100A

Motor PN

00PPG000464500A 00PPG000464600A

Nominal power of the motor

kW

0,88

2,09

Flow rate

m

3

/s

3,59

4,07

Pressure at optimum energy 

efficiency

Pa

90

195

Nominal speed

rpm

710

966

Specific ratio

1,002

1,002

Relevant information to facilitate the 

disassembly, recycling or removal of the 

product at the end of life

See service manual See service manual

Relevant information to minimise impact 

on the environment

See service manual See service manual

Above data for fans and motors, which are mandatory regarding 

eco-design regulation, are provided for a stand-alone component 

(not included in the chiller system).

11.5 - Electronic expansion valve (EXV) of 

the main circuit

The EXV is equipped with a stepper motor that is con-trolled via 

the EXV board.

11.6 - Electronic expansion valve (EXV) of 

the economised circuit

The EXV is equipped with a stepper motor that is con-trolled via 

the EXV board.

11.7 - Four-way valve

The four-way valve allows the reversal of the refrigerant cycle, 

required during the unit defrost phases.

11.8 - Moisture indicator

Located on the liquid line, permits control of the unit charge and 

indicates moisture in the circuit. The presence of bubbles in the 

sight-glass indicates an insufficient charge or non-condensables 

in the system. The presence of moisture changes the colour of 

the indicator paper in the sight-glass.

11.9 - Filter drier

One-piece, brazed filter drier, located in the liquid line. The filter 

drier keeps the circuit clean and moisture-free.The moisture 

indicator shows when the filter drier to be changed. A difference 

in temperature between the filter inlet and outlet shows that the 

element is dirty.
According to the Regulation No. 640/2009 and amendment 

4/2014 implementing Directive 2009/125/EC  with regard to 

ecodesign requirements for electric motors.

Product/ Option

TD Standard

TD Standard with 

XtraFan

Motor type

Dual-speed 

asynchronous

Dual-speed 

asynchronous

Number of poles

8

6

Nominal input frequency

Hz

50

50

Nominal voltage

V

400

400

Number of phases

3

3

Motor included in the 

application domain of the 

regulation 640/2009 and 

amendment 4/2014

No

No

Sales leaflet for exemption

Article 2.1

Article 2.1

Ambient air temperature for 

which the motor is specifically 

designed

°C

68,5

68,5

11.10 - Condenser

The condenser is a plate heat exchanger. The water connection 

of the heat exchanger is a Victaulic connection. The condenser 

has a thermal insulation of 19 mm thick polyurethane foam. As 

standard the condenser is equipped with frost protection.

11.11 - Economiser

The economiser is a plate-type economiser.

 

 EN-31  AQUACIAT

CALÉO™

 TD

Summary of Contents for AQUACIAT CALEO TD 100

Page 1: ...AQUACIAT CAL O High temperature heat pumps 03 2022 10198 Instruction manual...

Page 2: ...6 APPLICATION DATA 19 6 1 Unit operating range 19 6 2 Plate heat exchanger water flow 19 6 3 Minimum water flow rate 19 6 4 Maximum plate heat exchanger water flow rate 19 6 5 Water loop volume 20 6...

Page 3: ...S WITH FANS WITH AVAILABLE PRESSURE FOR INDOOR INSTALLATION XTRAFAN 34 13 1 Fan discharge connection 34 13 2 Applicable rules for units incorporated into an air duct system 34 13 3 Electrical data for...

Page 4: ...uits are intact especially that no components or pipes have shifted or been damaged e g following a shock If in doubt carry out a leak tightness check If damage is detected upon receipt immediately fi...

Page 5: ...he units are intended to be stored and operate in an environment where the ambient temperature must not be less than the lowest allowable temperature indicated on the nameplate Do not introduce signif...

Page 6: ...Protection device checks If no national regulations exist check the protection devices on site in accordance with standard EN378 once a year for the high pressure switches every five years for extern...

Page 7: ...he certified dimensional drawings for the units It is dangerous and illegal to re use disposable non returnable reclaim cylinders or attempt to refill them When reclaim cylinders are empty evacuate th...

Page 8: ...ximum tolerance is 5 mm in both axes there is adequate space above the unit for air flow and to ensure access to the components see dimensional drawings the number of support points is adequate and th...

Page 9: ...2 577 18 TD 120 to 150 X mm Y mm Z mm 841 31 521 7 563 33 TD 200 to 300 Unit with grille protection option X mm Y mm Z mm 798 25 568 22 577 18 NOTES 1 Material self adhesive vinyl 9800 2 The symbols m...

Page 10: ...an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four...

Page 11: ...e location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side cleara...

Page 12: ...st when designing an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installa...

Page 13: ...r the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side cl...

Page 14: ...For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side...

Page 15: ...HT 1321 2122 ht 300 MINI VOIR NOTICE D INSTALLATION REFER TO INSTALLATION MANUAL Unit with grille protection option 3 7 Multiple unit installation Solid wall Solid wall NOTE If the walls are higher th...

Page 16: ...ter side operating pressure plus hydraulic module kPa 400 400 400 400 400 400 Fans Axial with rotating shroud Quantity 1 1 1 1 2 2 Maximum total air flow l s 3748 3736 4035 4036 7479 8072 Max speed st...

Page 17: ...pressor I Nom I Max I Max LRA 1 LRA 2 Cosine 080 100 120 150 200 300 Un Un 10 A A phi max ZH24KVE 13 6 18 3 20 3 99 51 0 85 1 ZH33KVE 17 3 24 2 26 9 127 66 0 85 1 2 ZH40KVE 20 4 30 0 33 2 167 87 0 89...

Page 18: ...of the machines The operating environment for the TD units is specified below 1 Environment 1 Environment as classified in EN 60721 corresponds to IEC 60721 outdoor installation 1 ambient temperature...

Page 19: ...1 120 3 8 3 8 150 4 6 4 6 200 5 9 6 4 300 6 1 8 5 1 Maximum flow rate at an available pressure of 20 kPa minimum 2 Maximum flow rate at a water temperature difference of 3K in the plate heat exchanger...

Page 20: ...hieve this volume it may be necessary to add a storage tank to the circuit This tank should be equipped with baffles to allow mixing of the fluid water or brine Please refer to the examples below Bad...

Page 21: ...llation practises for units installed outside have been applied in accordance with IEC 60364 table 52C No 17 suspended aerial lines No 61 buried conduit with a derating coefficient of 20 The calculati...

Page 22: ...able wire Max connectable section Min wire section Max wire section Section mm2 Section mm2 Max length m Wire type Section mm2 Max length m Wire type 080 1 x 10 1 x 6 100 XLPE Cu 1 x 10 245 PVC Cu 100...

Page 23: ...he disturbance of the oxygenation conditions encou rages destabilisation of copper hydroxides and enlarge ment of particles Electric conductivity 10 600 S cm pH Ideal case pH neutral at 20 25 C 7 5 pH...

Page 24: ...sed Open It is recomended to use a primary glycol loop for low temperature applications as shown below 2 1 3 Water network Unit Legend B Primary glycol loop minimum 10 C Intermediate heat exchanger D...

Page 25: ...e information for the pump inlet see Control manual I Temperature sensor Note Provides temperature information for the water type heat exchanger outlet see Control manual J Temperature sensor Note Pro...

Page 26: ...he heat exchanger leaving piping F Shut off valve G Available pressure pump H Temperature probe BPHE inlet Note Gives heat exchanger entering temperature information see installation manual I Pressure...

Page 27: ...hydraulic circuit presence of solid contaminants Take another reading Compare this value to the initial value If the pressure drop has decreased this indicates that the screen filter must be removed...

Page 28: ...units are given for the higher variable speed of the pump maximum available pressure Data applicable for Fresh water 20 C In case of use of the glycol the maximum water flow is reduced For pure water...

Page 29: ...standard configuration It can also be located in the leaving water In this case two additional sensors must be added on the common piping All parameters required for the master slave function must be...

Page 30: ...ctivated after a shut down of the heat pump following a fault condition safety device This requires only a 400 V 3 ph 50 Hz power supply source For the required configuration of the stages consult the...

Page 31: ...um energy efficiency Pa 90 195 Nominal speed rpm 710 966 Specific ratio 1 002 1 002 Relevant information to facilitate the disassembly recycling or removal of the product at the end of life See servic...

Page 32: ...matically reset high pressure safety switches calibrated to 3130 kPa relative pressure soft alarm is manually reset NOTES Monitoring during operation Follow the regulations on monitoring pressurised e...

Page 33: ...time equalisation Lon gateway Two directional communication board complying with Lon Talk protocol Connects the unit by communication bus to a building management system Bacnet over IP Two directiona...

Page 34: ...2 Applicable rules for units incorporated into an air duct system Ensure that the suction or discharge inlets are not accidentally obstructed by the panel positioning e g low return or open doors etc...

Page 35: ...the electrical protection devices Check the correct operation of all heaters Replace the fuses every 3 years or every 15000 hours age hardening Check that no water has penetrated into the control box...

Page 36: ...ump if service considerations allow this Clean evaporators guarantee optimal operation of your unit Cleaning is necessary when the evaporators begin to become fouled The frequency of cleaning depends...

Page 37: ...4 5 35 19 40 41 24 55 55 59 94 5 25 2 94 9 11 14 75 35 83 41 03 24 25 56 01 60 37 5 5 4 19 10 33 15 36 46 41 64 24 5 56 46 60 8 5 75 5 4 11 5 15 25 37 08 42 24 24 75 56 9 61 22 6 6 57 12 65 15 5 37 7...

Page 38: ...pected for crossed wires All plug assemblies are tight Check air handling systems All air handlers are operating All water valves are open All fluid piping is connected properly All air has been vente...

Page 39: ...tion of l s Carry out the QUICK TEST function see Aquaciat Cal o TD Connect Touch control manual Check and log on to the user menu configuration Load sequence selection Capacity ramp loading selection...

Page 40: ...ce Printed in the European Union Manufacturer reserves the right to change any product specifications without notice CARRIER participates in the ECP programme for LCP HP Check ongoing validity of cert...

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