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WIRING INSTALLATION

Wiring

Use only Type E4 or E2 terminal enclosures in hazardous location
environments as applicable. The proper use of Type E4 or E2 ter-
minal enclosures on electric heaters located in hazardous areas
requires that all electrical wiring comply with National Electrical
Code (NEC) and/or International Electric Code requirements for
hazardous locations.

Wiring Entrance Locations

Flange sizes 6" or larger that use Chromalox E1 or E4 offer several
convenient options for conduit wiring & location. The housing is
equipped with two removable service entrance plates for installation
of wiring. Any or all of the six sides can be used for wiring locations.
Refer to exploded view drawing. The housing can also be rotated (by
removal from flange) to allow for more position possibilities. To
install service entrance holes, simply remove the side Allen screws
and use the centering depression to drill the appropriate size hole.
Reinstall the gasket(s), if applicable, and service entrance plates by
tightening the Allen head screws to 4-5 in-lbs. The 'Octobox' style of
housing can be removed for ease of access to element bussing or to
better locate the power conduit(s) entry point. To accomplish, sim-
ply remove the Allen-head screws on the outside of the housing.
When reinstalling, be sure to properly align gasket, if applicable, and
tighten to 40-50 in-lbs.

Tip for reinstalling gaskets

Place Allen Head screws through metal covers and gentle push gas-
ket hole over the threaded screw. This will allow the gasket to stay
in place while tightening the cover.

Maximum Temperatures

Safe operation in a hazardous location requires the maximum oper-
ating temperatures of all exposed surfaces of the heater including
temperatures on the outside of the vessel, piping, flanges, screw
plugs, enclosures and other heat conducting parts be limited. The
flammable liquids, vapors or gases present determine the maximum

surface temperature permitted in any hazardous location. The end
user or purchaser of the electric heating equipment is responsible for
determining the proper classification of an area and for providing
Chromalox  with hazardous area specifications and requirements for
proper equipment design. (NEC and IEC provide guidelines for
evaluating and classifying hazardous locations.)

Safety Devices

Approved pressure and/or temperature limiting controls must be
used on electric heaters and heating elements to ensure safe opera-
tion in the event of system malfunctions.

Note:

Locations including hydrogen gas require additional conduit

seals and thread engagement.

5

North American

Canadian

European

International

Model

Purpose

Designation (s)

Designation (s)

Designation (s)

Designation (s)

E1

General Purpose

Generic NEMA 1, NEC

NEMA 1 IP32

IP32

Agency (s) UL/CSAus

CSA

CE: Manufacturer’s Declaration CE: Manufacturer’s Declaration

Ratings General Duty Only

General Duty Only

General Duty Only

General Duty Only

E4*

Moisture Resistant

Generic NEMA 4

NEMA 4

IP66

IP66

Agency (s) UL / CSAus

CSA

CE: Manufacturer’s Declaration CE: Manufacturer’s Declaration

Ratings Class I Div. 2, Groups B, C, D

Class I Div. 2, Groups B, C, D

II 3 G Ex nA II T1 to T6

Ex nA II T1 to T6

Class II Division 2, 

Class II Division 2, 

Groups E, F: 200˚C (T3)

Groups E, F: 200˚C (T3)

Group G 165˚C (T3B)

Group G 165˚C (T3B)

Class I Zone 2 AEx nA II 

Class I Zone 2 Ex nA II T1 to T6

T1 to T6

E2

Moisture/Explosion

Generic Explosion Resistant

Explosion Resistant

Explosion Resistant

Explosion Resistant

Resistant

Agency (s) CSAus

CSA

ATEX

IECex

Ratings Class I, Div. 1 Groups B,C & D Class I, Div. 1 Groups B,C &D

II 2 G EEx d IIB+H2 T1 to T6

Ex d IIB+H2 T1 to T6

Class II, Div. 1 Groups E, F & G Class II, Div. 1 Groups E, F & G
Class I Zone 1

Class I Zone 1 

AEx d IIB + H2 T1 to T6

Ex d IIB + H2 T1 to T6

E5

Moisture/Explosion

Generic

ITS

IECex

Resistant

Agency (s)

ATEX

Ex de IIC T1 to T6 540˚C, 600˚C

Ratings

II 2 G EEx de IIC T1 to T6,
540˚C, 600˚C

*WARNING:

Addition of a sparking device, such as a Thermostat, to an E4 housing will annul hazardous area rating.

Note:

Temps over T3

(200˚C) require stand-
offs for third party list-
ing. Refer to IECex &
ATEX certifs. for stand-
off dimensions

Note:

Temps over T4

(135˚C) require stand-
offs for third party list-
ing. Refer to IECex &
ATEX certifs. for stand-
off dimensions

Flange

ATEX IIC

Size

Labeling Reference

3" - 8"

CFP4

8" - 12"

CFP8

12" - 18"

CFP12

Terminal Housing, Exploded View - ‘Octobox’ Style

Third Party Certifications by Housing Style

Summary of Contents for TM Series

Page 1: ...hich depending upon the solution being heated can cause an explosion or fire D Pipe flange sizes in 3 5 6 8 10 12 and 14 inches are standard Other sizes are also available E Units are available with E1 General Purpose E4 Moisture Resistant and E2 Explosion Moisture Resistant terminal enclo sures FIRE HAZARD An integral thermostat if provided is designed for temperature control service only Because...

Page 2: ...ORTANT Heater should never be located at the highest point of the water system Provide expansion tank if necessary A4 Heaters shall be supported if the immersion length is greater than 36 B Vertical Position Figure 4 9 A drip loop is recommended to minimize passage of moisture from condensation along wiring into terminal box enclosure and connections FIRE HAZARD Since heaters are capable of develo...

Page 3: ...rage by at least 25 Be sure to consider the ambient operating temperature and apply the appropriate cor rection factor to the ampacity rating of the wire Heaters with the same voltage and wattage may be connected in series for operation at a higher voltage INSTALLATION cont d THERMOSTATS 10 To prevent moisture accumulation in cryogenic applications or when heater is exposed to freezing temperature...

Page 4: ...R VOLTAGE L2 L1 L3 TM Series 18 Element All sheath materials 12 ELEMENT 2 CIRCUIT 3 PHASE SEE HEATER NAMEPLATE FOR VOLTAGE AL1 AL2 AL3 BL1 BL2 BL3 L1 L2 L3 12 ELEMENT 1 CIRCUIT 3 PHASE SEE HEATER NAMEPLATE FOR VOLTAGE 18 ELEMENT 3 CIRCUIT 3 PHASE SEE HEATER NAMEPLATE FOR VOLTAGE BL1 AL3 AL1 AL2 BL2 BL3 CL2 CL3 CL1 TM Series 45 Element All sheath materials AL1 27 ELEMENT 3 CIRCUIT 3 PHASE SEE HEATE...

Page 5: ...a and for providing Chromalox with hazardous area specifications and requirements for proper equipment design NEC and IEC provide guidelines for evaluating and classifying hazardous locations Safety Devices Approved pressure and or temperature limiting controls must be used on electric heaters and heating elements to ensure safe opera tion in the event of system malfunctions Note Locations includi...

Page 6: ...1 1 2 5 1 CONDUIT OUTLET E1 GENERAL PURPOSE ENCLOSURE FOR UP TO 5 FLANGE E2 EXPLOSION RESISTANT ENCLOSURE FOR UP TO 5 FLANGE E4 MOISTURE RESISTANT ENCLOSURE WITH GASKET UP TO 5 FLANGE 10 1 2 267 Removable Service Entrance Plate Dimple for locating chassis punched conduit opening s E4 MOISTURE RESISTANT ENCLOSURE WITH GASKET 6 AND LARGER FLANGE E1 GENERAL PURPOSE ENCLOSURE FOR 6 AND LARGER FLANGE E...

Page 7: ...ity thermal conductivity of the material and operating temperature are all factors in deter mining the allowable watt density of the element Consult facto ry if in doubt about the proper watt density for the heater in a par ticular application 14 When heating liquids in a large tank the use of several small heaters will provide more uniform heat distribution than a single large heater OPERATION 1 ...

Page 8: ... Heating Elements 45 Forty Five Heating Elements Code Wattage 004P5 4 5 kW use actual kilowatt in 3 digits Code Terminal Housing Style E1 General Pupose E4 Moisture Resistant E2 Explosion Moisture Resistant E5 Explosion Moisture Resistant addition of Group IIC w Acetylene IEC only Code Non Standard Feature Blank Catalog PCN item XX Custom Feature Code Voltage 208 208V 240 240V 380 380V 415 415V 48...

Page 9: ...2 305810 014 Terminal Housing Cover Gasket E2 132 305967 004 132 305969 005 132 116937 040 132 116937 044 132 116937 047 132 116937 046 132 116937 050 Terminal Housing Cover E2 080 305967 003 080 305969 004 080 306161 021 080 306161 022 080 306161 023 080 306161 024 080 306161 025 1 Set of Cover Enclosure Bolts E2 N A N A 168 306161 010 168 306161 011 168 306161 012 168 306161 013 168 306161 014 T...

Page 10: ...50 N RULON WHITE BLVD OGDEN UT 84404 Phone 1 800 368 2493 www chromalox com Limited Warranty Please refer to the Chromalox limited warranty applicable to this product at http www chromalox com customer service policies termsofsale aspx ...

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