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A p p e n d i x B

CHRISTIE DIGITAL SYSTEMS

CineX35 Projector

B-2

May, 2004

B-1: L

I G H T

A F F L E A N D

H A N G E O V E R

S S E M B L Y

Figure B-1: Light Baffle and Changeover

Item Description

Part Number

1 Douser

Kit

197136-001

2 Light

Baffle

197532-001

3 Solenoid

Kit

197136-002

4 PCB,

Changeover

197082-001

Table B-1: Light Baffle and Changeover Assembly Parts List

Summary of Contents for CineX35 DATZ

Page 1: ...CineX35 DAT Z Analog Auto Turret Model CineX35 AT Z Analog Digital Manual Turret Model CineX35 DM Z Analog Manual Turret Model CineX35 MT Z 115VAC 60Hz Motor or 220VAC 50Hz Motor TD 747 Version 1 0 CH...

Page 2: ...this document CHRISTIE or its subsidiaries designated representatives and any other vendor of the CineX35 Film Projector are not responsible in any way for any liabilities or loss resulting from the u...

Page 3: ...nd Assembly 3 1 3 1 Unpacking the Projector 3 1 3 2 Installation 3 1 3 3 Electrical Connections 3 3 3 3 1 Solar Cell Wiring 3 3 3 3 2 A C Projector Wiring 3 5 4 OPERATING THE PROJECTOR 4 1 4 1 General...

Page 4: ...6 3 6 2 2 Alignment Procedure 6 4 6 3 Dashpot Adjustment 6 5 6 4 Inner Outer and Shutter Timing Belt Adjustment 6 5 6 4 1 Inner Belt 6 5 6 4 2 Shutter Timing Belt 6 5 6 4 3 Outer Belt 6 6 6 5 Shutter...

Page 5: ...8 1 SYMPTOM Not Rotating 7 4 7 8 2 SYMPTOM Focus Knob Inoperative 7 4 7 8 3 SYMPTOM Turret Hinge Too Loose or too tight 7 4 Appendix A Replaceable Assemblies and Components 1 Appendix B Diagrams and...

Page 6: ...er Assembly Parts List B 2 Figure B 2 Trap and Gate Assembly P N 197552 001 B 3 Table B 2 Trap and Gate Assembly Parts List B 5 Figure B 3 Fixed Idler Assembly P N 194879 001 B 6 Table B 3 Fixed Idler...

Page 7: ...s manual provides information suitable for various purposes For details on operating the projector and for general information see Section 2 General Description Section 3 Installation and Assembly Sec...

Page 8: ...R N I N G WARNING WARNING Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided 1 3 2 CA U T I O N CAUTION Indicates the presence of a hazard that could cause...

Page 9: ...features of the CineX35 projector include manual dual lens turret automatic dual lens turret including automatic aperture changer inboard Dolby digital reader all models available in 50 Hz or 60 Hz 2...

Page 10: ...001 3 Ultramittent Assembly 119450 005 4 Ultramittent Shoe Closure 197578 001 5 Door Sound Readers 197549 001 6 Sound Head Assembly 197510 001 7 Main Frame Assembly 197560 001 8 Shutter Belt Cover 19...

Page 11: ...rooves Ultramittent 197516 001 16 Power Supply Assembly Sound Head 197090 001 17 Flywheel Sound Drum 119166 001 18 Shaft Sound Drum 196315 001 19 Terminal Block Euro 10MM 586210 008 20 Jackshaft Assem...

Page 12: ...2 General Descript ion CHRISTIE DIGITAL SYSTEMS CineX35 Projector 2 4 May 2004...

Page 13: ...2 General Description CHRISTIE DIGITAL SYSTEMS CineX35 Projector 2 5 May 2004 26 Dual LED Regulator 197084 001 27 Harness 197080 001 28 Fuse 1A 250V SLO BLO 546101 012 Figure 2 4 Projector...

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Page 15: ...ssembly instruction manual The console and projector are shipped in a single carton with special pockets containing smaller items Sound head flywheel are shipped separately To unpack 1 Open carton s 2...

Page 16: ...and flat washer into upper left opening of projector mount Rotate hex head bolt four full turns 3 Lift and mount projector to console or pedestal Thread two remaining hex head bolts with lock washer...

Page 17: ...Figure 3 2 Tools and Materials Required for Assembly and Maintenance 3 3 ELECTRICAL CONNECTIONS Before wiring the projector refer to Figure 3 3 for the wiring interface diagram Use stranded wire Strip...

Page 18: ...3 Projector Installation and Assembly CHRISTIE DIGITAL SYSTEMS CineX35 Projector 3 4 May 2004 Figure 3 3 Projector Wiring Diagram 50 and 60 Hz models...

Page 19: ...terminals TB 1 in Figure 3 3 Terminal TB1 Connection A Power Supply AC hot B Power Supply AC neutral W1 Motor AC neutral W3 Motor switch lead AC hot switched externally W4 Cooling Fan Turret Control A...

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Page 21: ...4 2 1 FL Y W H E E L IN S T A L L A T I O N 1 Back out flywheel set screw far enough to let flywheel slide onto shaft without scoring shaft or damaging threads on set screw 2 Slide flywheel onto shaft...

Page 22: ...tch knob D and swing out gate assembly C 6 Using slightly more film length than is required to reach film transport system begin to thread film into projector 7 Align film on Ultramittent sprocket and...

Page 23: ...Constant Speed Sprocket B Pad Rollers Upper Speed Sprocket H Lateral Guide Roller Upper C Gate Assembly J Sound Drum D Catch knob K Lateral Guide Roller Lower E Ultramittent Shoe Assembly L Pad Rolle...

Page 24: ...ant speed sprocket A and close pad rollers B 12 To verify that film is correctly aligned on all sprocket rollers move motor flywheel counterclockwise Framing lamp can be turned on or off with black ro...

Page 25: ...inspection 5 2 Daily Clean projector 5 3 Bi weekly Oil lateral guides and jewels 5 3 Annually Replace belts and blow out belt dust 5 4 2 Figure 5 1 Schedule for Periodic Maintenance Operations If Nec...

Page 26: ...n instructions and procedures necessary to remove assemblies and components from the projector Use only the specified tools to perform these procedures The use of any other tools will cause damage to...

Page 27: ...01 3 Motor Pulley 197514 001 60Hz 197514 002 50Hz 4 Large Pulley 60teeth 197518 001 5 Jackshaft Pulley 197513 001 6 Outer Belt Tensioner 197583 001 7 Locking Screw Outer Belt Tensioner 515500 105 8 Ro...

Page 28: ...1 7 Shutter Drive Assy See Figure B 6 197137 XXX Figure 5 3 Inner Belt 5 4 4 SH U T T E R TI M I N G BE L T Refer to Figure 5 4 below 1 Remove trap and gate assembly refer to Section 5 4 1 2 Remove sh...

Page 29: ...gure 5 4 Shutter Timing Belt 1 Shutter Timing Belt 598931 533 2 Pulley Shutter Dr 194827 001 3 Housing Shutter Dr 194915 001 4 Single Blade Shutter Assy 194697 XXX See Figure B 12 5 Housing Jackshaft...

Page 30: ...ove flywheel sound drum item 17 in Figure 2 3 2 Open door of sound readers which is secured by two quarter turn fasteners item 5 in Figure 2 2 3 Disconnect LED leads at Dual LED Regulator 4 Disconnect...

Page 31: ...er assembly 5 4 9 RE M O V A L O F MO T O R AS S E M B L Y Refer to item 12 in Figure 2 3 on page 2 3 1 Disconnect motor s electrical leads at terminal block TB1 1 item 19 Figure 2 3 2 Relieve tension...

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Page 33: ...ous components and assemblies Always observe standard safety precautions and maintenance procedures when working on the projector 6 1 ANALOG READER ALIGNMENT AND ADJUSTMENTS Refer to Figure 6 1 for th...

Page 34: ...m 7 in Figure 6 1 2 Run Buzz Track film 3 Adjust lateral position of cell item 5 in Figure 6 1 until there is no output at processor s test points If output is present on both left and right test poin...

Page 35: ...t points 3 Verify that illumination uniformity across cell is within 0 5 dB 6 1 8 FI N A L CH E C K 1 Verify Dolby tone reference levels 2 Run Buzz Track film 3 Verify frequency response and azimuth 4...

Page 36: ...d vertical item 8 in Figure 6 2 directions 3 Run film loop with Dolby Digital track 4 Adjust vertical positioning by pivoting entire assembly item 1 in Figure 6 2 and fine vertical adjustments item 8...

Page 37: ...as possible while remaining tight enough to drive all mechanisms To adjust belt tension follow procedures in Sections 6 4 1 through 6 4 3 Do not over tighten belts If belts are too tight projector wi...

Page 38: ...ittent sprocket is in top position Sprocket should not move while flywheel is being turned 3 Use sharp pencil Carefully rest pencil point on Ultramittent casting pointing to one sprocket tooth 4 Witho...

Page 39: ...or SCOPE 6 6 3 TH E AU T O M A T I C TU R R E T SY S T E M The automatic turret is electronically driven by a DC motor that controls the movements of the lens holder and the aperture The electronics a...

Page 40: ...se to SCOPE position and counter clockwise to FLAT position If lensholder plate turns in opposite direction reverse quick connects on turret motor Turning the trimpot clockwise shortens the time The t...

Page 41: ...Run RP 40 loop adjust so that projected image is level with respect to bottom and side masking 5 Rotate lens turret and masking to SCOPE 6 Run RP 40 loop 7 Center projected image vertically using sto...

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Page 43: ...r the following areas Motor Ultramittent Assembly Constant Speed Sprocket Belts Changeover Assembly Shutter Drive and Jackshaft system Trap and Gate Assembly Lens Turret For each of these areas one or...

Page 44: ...RP 40 loop and making adjustments as necessary see Section 6 7 2 Check for worn Ultramittent sprocket There should be no sprocket movement when motor flywheel is manually turned with Ultramittent in r...

Page 45: ...eck condition of belts see Section 7 4 1 2 Check for worn or damaged pulleys Replace as needed 3 Check for worn or damaged idlers Replace as needed 7 5 CHANGEOVER ASSEMBLY 7 5 1 SYMPTOM OP E R A T I N...

Page 46: ...is working properly see Section 7 2 7 7 2 SYMPTOM AP E R T U R E BI N D I N G 1 Clean aperture track 2 Remove trap and gate assembly to check operation see Section 5 4 1 3 Adjust guide rails for smoo...

Page 47: ...001 Sound head Assembly 5 4 6 197552 001 Trap and Gate Assembly 5 4 1 194697 XXX Single Blade Shutter Assembly 5 4 8 197135 001 Motor 60 Hz Kit 5 4 9 197135 002 Motor 50 Hz Kit 5 4 9 197551 001 Jacksh...

Page 48: ...2 LED Solar Cell Assembly 598931 177 Inner and Outer Belts 5 2 1 5 3 1 598931 215 Framing Lamp 598931 277 Rubies for Lateral Guides 598931 533 Shutter Timing Belt 5 4 1 598931 704 Visible Red LED 5461...

Page 49: ...eX35 motion picture projector 1 Light Baffle and Changeover Assembly 2 Trap and Gate Assembly 3 Fixed Idler Assembly 4 Jackshaft Assembly 5 Main Frame Assembly 6 Shutter Driver Assembly 7 Outer Belt T...

Page 50: ...1 LIGHT BAFFLE AND CHANGEOVER ASSEMBLY Figure B 1 Light Baffle and Changeover Item Description Part Number 1 Douser Kit 197136 001 2 Light Baffle 197532 001 3 Solenoid Kit 197136 002 4 PCB Changeover...

Page 51: ...Appendix B CHRISTIE DIGITAL SYSTEMS CineX35 Projector B 3 May 2004 B 2 TRAP AND GATE ASSEMBLY Figure B 2 Trap and Gate Assembly P N 197552 001...

Page 52: ...196147 001 15 Arm Upper End Band Connector 196452 001 16 Handle Aperture Shift Optional 197567 001 17 Gate Assembly 121224 001 18 Screw Set Cup PT 10 32 x 0 375 L 515500 410 19 Housing Trap 197564 001...

Page 53: ...8931 277 43 MTG Points Lat Holds Ruby Bag 120158 001 44 Screw Set Brass Tip 4 40 UNC x 0 125 L 598931 258 45 Ball Hardened Steel 0 125 DIA 598931 303 46 Spring Compression 0 120 OD 018Wire 250 L 51561...

Page 54: ...SEMBLY Figure B 3 Fixed Idler Assembly P N 194879 001 Item Description Part Number 1 Standoff 194740 003 2 Roller Isolator 121120 001 3 Idler Roller 194782 001 4 Retainer Bearing 119061 002 5 Screw Fl...

Page 55: ...es 194824 001 2 Plate Bearing Retainer 197127 001 3 Nut Special M11x 0 50 197126 001 4 Bearing Ball NSK 6201 12 x 32 x 10mm 598931 250 5 Internal Retaining Ring 32mm 515700 135 6 Housing Jackshaft 196...

Page 56: ...04 12 Washer Lock Split 10 SS 515819 403 13 Washer Flat 10 SS 515819 401 14 Screw SHC M3 x 6 515500 510 15 Washer Lock Split M3 SS 515819 333 16 Screw Flat Hex Dr M3x6 515500 509 17 Screw Set 6 32 x 0...

Page 57: ...Projector B 9 May 2004 B 5 MAIN FRAME ASSEMBLY Figure B 5 Main Frame Assembly P N 197560 001 Item Description Part Number 1 Plate Main Frame 197501 001 2 Stripper 119197 001 3 Spring Pad Arm 194708 0...

Page 58: ...5 Arm Pad Roller 197503 002 16 Shaft Pad Roller Arm 197505 001 17 Roller Pad 223 221 ID 197509 001 18 Roller Pad 255 253 ID 197509 002 19 Film Sprocket Modified 598931 688 20 Spring Arm Pad Roller 197...

Page 59: ...Appendix B CHRISTIE DIGITAL SYSTEMS CineX35 Projector B 11 May 2004 B 6 SHUTTER DRIVER ASSEMBLY Figure B 6 Shutter Driver Assembly Kit P N 197137 XXX...

Page 60: ...ner Assembly P N 197583 001 Item Description Part Number 1 Base Inner Belt Tensioner 194905 001 2 Standoff 119060 001 3 Roller Isolator 121120 001 4 Smooth Idler Roller Assembly 194782 001 5 Cap 11915...

Page 61: ...ner Assembly P N 196056 001 Item Description Part Number 1 Base Inner Belt Tensioner 194905 002 2 Standoff 119060 001 3 Roller Isolator 121120 001 4 Smooth Idler Roller Assembly 194782 001 5 Cap 11915...

Page 62: ...embly P N 197510 001 Item Description Part Number 1 Base Plate Assembly Soundhead 197582 001 2 Dual LED Mount Assembly 197585 001 3 Analog Reader Assembly 197569 001 4 Mount Bracket Analog Digital Rea...

Page 63: ...y 2004 8 Washer Split Lock 8 SS 515819 302 9 Washer Flat 8 SS 515819 303 10 Connector 75 Strain Relief Not Shown 515900 036 11 Connector Assembly Analog Soundhead 197573 001 12 Digital Reader Assembly...

Page 64: ...2004 B 10 IDLER ROLLER ASSEMBLY Figure B 10 Idler Roller Assembly P N 194782 001 Item Description Part Number 1 Roller Smooth 194791 001 2 Tolerance Ring AN 11203 S 598931 593 3 Ball Bearing 50 x 1 12...

Page 65: ...y P N 197578 001 Item Description Part Number 1 Bushing Standoff 120655 002 2 Shoe Assembly Delrin 196610 001 2 Shoe Assembly Metal 598931 112 3 Balance Bar 194840 001 4 Screw Socket Cup Head 8 32 x 5...

Page 66: ...Appendix B CHRISTIE DIGITAL SYSTEMS CineX35 Projector B 18 May 2004 B 12 SINGLE BLADE SHUTTER ASSEMBLY Figure B 12 Single Blade Shutter Assembly Kit P N 194697 XXX...

Page 67: ...Appendix B CHRISTIE DIGITAL SYSTEMS CineX35 Projector B 19 May 2004 B 13 FRAMING KNOB KIT Figure B 13 Framing Knob Kit P N 197131 001...

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Page 69: ...SCHEMATIC DIAGRAM Table C 1 Lists the schematic for the CineX35 Projector that is included with this manual Diagram Part Number Projector Wiring Diagram 503480 Table C 1 Schematic Diagram for CineX35...

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Page 72: ...6 Loop 3 3 Cat 69 Loop 3 3 Cat 97 Loop 3 3 Changeover Douser 5 4 Constant Speed Sprocket Assemblies Removal 5 5 Constant Speed Sprocket Assembly Center 4 2 4 3 Pulley 5 4 Constant Speed Sprocket Assem...

Page 73: ...2 M Maintenance Cleaning 5 2 Frequency 5 1 Visual Inspection 5 1 Manual Turn Down Knob 4 3 5 5 Motor Assembly Removal 5 7 Motor Pulley 5 3 O Outer Timing Belt 5 3 5 6 5 7 Removal 5 3 P P35 BT 3 3 P35...

Page 74: ...Index CHRISTIE DIGITAL SYSTEMS CineX35 Projector T Trap and Gate Assembly 4 3 4 4 Removal 5 2 U Ultramittent 2 1 4 2 4 3 4 4 Ultramittent Assembly Removal 5 6 V Visual Inspection 5 1...

Page 75: ...apparatus returned freight prepaid to Christie factory to effect the warranty repairs Replacement parts for warranty repairs will be shipped promptly by Christie f o b factory and invoiced to the cus...

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