CHP DPF-300 Instruction Manual Download Page 3

                                DPF-300    

                  

INSTRUCTION MANUAL

 

 

Page 3 

 

                           2020.09 

   

INTRODUCTION 

 

 
CHP  DPF

-

300  is  a  manual  depaneling  system  designed  to  solve 

depaneling  needs  for  small  and  medium  production  volumes, 
where  a  simple  hand  tool  would  entail  excessive  labor,  but  the 

production  volume  does  not  justify  the  cost  of  an  automated 
depaneling system. 

Among the features of the DPF-300 is the possibility to change the 
milling  cutter  and  the  INTERCHANGEABLE  GUIDE  (patented) 
quickly. 

The  INTERCHANGEABLE  GUIDE  assists  the  operator  throughout 
the PCB positioning and dragging phase and speeds up the process 

leading up to isthmus (tab) cutting.  
The  special  design  of  the  INTERCHANGEABLE  GUIDE  avoids 
damage to the assembly in case of incorrect insertion.  Thanks to 
its  special  shape,  the  assembly  will  be  completely  protected 
against  accidents,  in  full  compliance  with  the  current  safety 

standards.  
The CHP  DPF-300 is designed to mitigate any 

stress,  break-off 

and  tearing

  of  PCB  fibers.  Such  phenomena  often  occur  when 

using  blades  or  hand  tools  to  separate  the  panels.  As  the 
complexity  and  miniaturisation  of  the  printed  circuit  boards 

increases, these types of tools are less and less tolerated.  
The  CHP  DPF-300  cuts  the  isthmus  with  the 

precision  of  an 

automatic machine

 at a much lower cost. 

The  electric  extraction  system  of  the  DPF-300,  placed  directly  on 
the INTERCHANGEABLE GUIDE, removes all the dust produced by 

the  cutter,  keeping  the  work  area  clean  in  accordance  with  the 
regulations.

 

 

 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 

Summary of Contents for DPF-300

Page 1: ...DPF 300 INSTRUCTION MANUAL Page 1 2020 09 PATENTED INSTRUCTION MANUAL DPF 300...

Page 2: ...ATION 11 4 2 CONDITIONS OF USE OF THE MACHINE 11 4 3 INSTALLATION PROCEDURE 12 5 INSTALLING REPLACING THE GUIDE AND THE BIT 13 6 USING THE MACHINE 14 6 1 OPERATIONAL PHASES 15 6 2 PCB ORIENTATION 16 7...

Page 3: ...the INTERCHANGEABLE GUIDE avoids damage to the assembly in case of incorrect insertion Thanks to its special shape the assembly will be completely protected against accidents in full compliance with...

Page 4: ...r modification without authorization of parts of the machine it is also prohibited to carry out maintenance or adjustment during use of the machine The machine must be used exclusively for depaneling...

Page 5: ...ear protection must be worn at all times while using the machine This symbol on the electric motor of the extraction system indicates that its surface may reach high temperatures Do not touch this par...

Page 6: ...ntly This plate located on the front side of the machine above the workbench prompts the operator to check the clogging of the suction filter constantly This plate located on the front of the machine...

Page 7: ...ering the machine compliant with standard IEC 61340 5 1 A removable casing containing the electrical panel and the protective insulating casing of the motor spindle is fixed with screws to the bottom...

Page 8: ...removed when carrying out maintenance work on the motor and the extraction system Fig 3 Under the frame bedplate is a dust filter that features a special built in filter cartridge in accordance with...

Page 9: ...ding dust filter the first section of the pipe is made of stainless steel and then it continues with a black antistatic rubber tube Additional suction hose with built in valve is located on the top ri...

Page 10: ...or placed in a wooden crate respecting the total weight and dimensions indicated in Figure 7 below 3 2 STORAGE CONDITIONS If DPF 300 is not installed immediately after delivery store the machine in it...

Page 11: ...PERATION The drawing below Fig 8 indicates the minimum space in millimeter necessary for the correct operation and maintenance of DPF 300 4 2 CONDITIONS OF USE OF THE MACHINE The main conditions for u...

Page 12: ...hat they rest correctly on the ground and secure their position with the locking nuts Lock the swivel wheels using the dedicated brake Connect the machine to the main power section 4 3 1 Install the m...

Page 13: ...ws 1 securing the interchangeable guide 3 Pull out the interchangeable guide 4 Loosen the 2 fixing screws securing head 2 and remove it 5 Lock the spindle shaft using the 14mm wrench 3 included in the...

Page 14: ...e switch light turn on Switching off the machine Stop the machine by pressing the red button O on the switch Turn the disconnect switch counterclockwise to disconnect the machine from the power grid I...

Page 15: ...e selected isthmus remove the PCB from the guide and repeat the steps above Or if the next isthmus is very close to the one already cut and there is no need to rotate flip the PCB slide the guide insi...

Page 16: ...2 PCB ORIENTATION Figures below indicate the correct orientation of the PCB in relation to the reference axis of the interchangeable guide for the correct operation of the machine CORRECT INCORRECT CO...

Page 17: ...ution the machine is equipped with a motor spindle that may generate noise up to 80 dB A during cutting measured at the operator position The machine is equipped with a suction turbine that generates...

Page 18: ...DPF 300 INSTRUCTION MANUAL Page 18 2020 09 8 WIRING DIAGRAM...

Page 19: ...be accessed from the front of the machine via the protective casing that consists of a hinged door secured with the 3 screws indicated by the arrows Fig 17 The motor spindle mount can also be accesse...

Page 20: ...aust silencer with compressed air Clean the top of the motor spindle with compressed air after removing the aluminium head that secures the guide in place see section 5 9 1 2 SPARE PARTS Interchangeab...

Page 21: ...g the 3 clips around it 3 Clean the filter cartridge with compressed air and remove any dust residues This operation must be carried out in a dedicated room 4 Perform the steps above in reverse After...

Page 22: ...casing to access the motor spindle mount DO NOT LOOSEN THE SCREWS ON THE MOTOR SPINDLE MOUNT Fig 21 CAUTION Any accidental tampering with the mount screws will require a new alignment of the INTERCHA...

Page 23: ...to 50 C Operating temperature from 10 C to 35 C Sound pressure 80 dB A 3 dB A measured at the operator position Test FR4 thck 1 6 mm cutter 2 mm Vibrations 2 5 m s2 Test FR4 thck 1 6 mm cutter 2 mm W...

Page 24: ...ase or have had their identification markings removed or altered in any way No warranty shall apply to any product or component part that is subject to normal wear during use such as tips nozzle blade...

Page 25: ...rds UNI EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General r...

Page 26: ...DPF 300 INSTRUCTION MANUAL Page 26 2020 09 NOTES...

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