Chocolate World Cw60 Use And Maintenance Manual Download Page 12

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mAintenAnCe And CleAning of the tempering mAChine

To clean the exterior of the machine first use a cloth soaked in warm water to remove excess chocolate. 

To polish the machine use a soft cotton cloth drained in an alcoholsolution.

Do not use any kind of aggressive soaps or abrasives (PH7: neutral value).  The interior of the tank can be 

cleaned with a dry clean cotton towel. 

If  neccesary,  the  pump  system  can  be  cleaned  by  flushing  it  with  chocolate  that  you  won’t  be  using  for  

consumption afterwards.

! Water makes chocolate solid hard! Do not use water to clean the pumping system!

Yearly  check  the  level  of  the  coolant,  by  removing  the  valve  (26)  and  looking  into  the  coolant  tube.  If  no  

coolant is visible, you  need to add coolant untill visible again, composed by 80 % H²0 and 20 % organic  

glycol. When done, close the tube using the valve (27)

instAllAtion And use of the vibrAting tAble:

Assemble the vibrating table on the tempering machine by lining up the 4 springs with the 4 holders on the 

machine. 

Place the rubber mats on the 2 sides of the vibrating table, to avoid excessive noise while vibrating moulds.

Insert the 2 vibrating table plugs in the sockets on the left side of the machine.

The vibrating function of the vibrating table can be switched on/off  by pressing button M.

The heating system of the vibrating table can be switched on/off  by pressing button N. 

wArning

The  rotating  arm  inside  the  melting  tank  is 

a  potential  source  of  danger.  Avoid  at  all 

times  to  put  hands,  clothing  or  any  other 

object  inside  the  melting  tank  while  the  

rotating arm is moving.

how to use

The  staff  operating  the  machine  must  be  trained  and  have  obtained  the  basic  knowledge  for 

operating the tempering machine. They must follow all instructions as mentioned in this user 

manual. Maintenance staff must be qualified and aware of the instructions mentioned in this 

user manual. 

Always  be  careful  for  the  rotating  motions  of  the  rotating  arm  and  any  other  moving  

accessories. Prevent others to come too close to the machine while it’s operating. 

When the machine is not used, always cover the melting tank by placing the lid over the tank. 

The machine is equipped with an emergency stop which can be found on the right side of the machine. In 

case of potential danger stop the machine from operating by pressing this emergency button (10). To activate 

the machine again after the use of the emergency stop press the main switch and follow the instructions 

mentioned before. 

For  maintenance  operations  regarding  the  structural  parts  of  the  machine  always  disconnect  the  

machine from the main power supply. Always reassemble the machine completely as in its original condition 

before reconnecting again to the main power supply. 

Summary of Contents for Cw60

Page 1: ...Lange Elzenstraat 123 2018 Antwerpen Belgium Tel 32 0 3 216 44 27 Fax 32 0 3 216 98 33 www chocolateworld be info chocolateworld be Cw60 Automatic tempering machine Use and maintenance manual ...

Page 2: ...entioned product Type CW60 Serial nr Year of construction Date Qualifies for the following guidelines 2006 42 EG Guidelines related to the security of the machine 2004 108 EG Electromagnetic compatibility guidelines 2006 95 EG Low Voltage directive Filip Buelens President Lange Elzenstraat 123 2018 Antwerpen Belgium Tel 32 0 3 216 44 27 Fax 32 0 3 216 98 33 www chocolateworld be info chocolateworl...

Page 3: ...achine to electrical tension which is 10 different as the suggested tension on the machine results in automatic destruction of the warranty The CW60 is a continuous cycle tempering machine used for processing chocolate The tempering machine is composed out of a tank with a capacity of 40 kg where the chocolate is melted by electrical heating systems A screw of Archimedes circulation pump made out ...

Page 4: ...rm 4 Slider 5 Stainless steel tank 6 Housing 7 Wheels 8 Dosing pedal 9 Keyhole 10 Emergency stop 11 Vibrating motor 12 Main Switch 13 Cooling unit 14 Vibrating table 15 Scraper 16 Vibrating mat 17 Vibrating spring 18 Electrical connection vibrating table heating 19 Plexiglass lid 1 2 3 5 4 6 8 7 11 12 13 9 10 9 ...

Page 5: ...ts 20 24 21 22 23 20 Coolant reservoir 21 Motor gearbox 22 Water cooling motor pump 23 Sensor for tempering temperature 24 Print plate 25 Sensor for heating regulator 26 Warming of heating regulator 27 Valve 34 Condenser 26 27 34 25 ...

Page 6: ...and names machine parts 28 Heating area 29 Tank cooling water 30 Cooling pump 31 Cooling water tap 32 Rotating arm motor 33 Sensor cooling tank 34 Condenser 35 Ventilator 36 Compressor 32 34 35 29 36 30 31 33 28 ...

Page 7: ...ank 41 Refrigerator system 42 Chocolate pump 43 Rotating arm 44 Primary connection transformer 220V 45 3 Phase entrance Neutral 46 Transformer 220V 24V 47 Secondary connection transformer 24V 48 Auxiliary exit 24V 49 Heating spout 50 Interrupter pedal 51 Communication cable 52 Safety contact 37 38 39 41 42 43 44 45 46 47 52 48 49 50 51 40 ...

Page 8: ...nk I Reset button L Dosing function button M on off button for auxiliary 220V vibrating table heating N on off button for auxiliary 24V vibrating table heating O Increase and decrease tempering temperature frontpanel A C D E F G B I H M L N O Tank capacity 60 kg of chocolate Hourly production up to 200 Kg Standard dosing function Power required Kw 3 5 3 phase Microprocessor technology featuring di...

Page 9: ...g of the machine Activation procedure Activate the main switch 12 Press the RESET C button to activate the heating system Press the RESET I button to reset the machine Press the D button to activate the rotating arm Is the rotating arm 3 turning anticlockwise If so the machine is ready for use If not switch off the rotating arm D heating C and main switch 12 Remove the plug from the electrical soc...

Page 10: ... temperature of the chocolate which is flowing out of the spout can be read off display B Install the appropriate tempering temperature for the chocolate you are using by pressing the arrow buttons O The optimal temperature for dark chocolate is between 30 and 31 degrees Celsius For milk chocolate optimal temperature lies between 29 and 30 degrees Celsius and for white chocolate between 28 and 29 ...

Page 11: ...den and therefore it will take several hours to melt the chocolate again afterwards Emptying the machine and pumping system for maintenance use only Follow steps 1 6 mentioned under switching off the machine for a longer time 7 days Then open up the back panel of the machine by turning key 1 53 clockwise in keyholes 9 Open the tap 27 after placing a suitable container under it Switch on heating pu...

Page 12: ... off by pressing button M The heating system of the vibrating table can be switched on off by pressing button N warning The rotating arm inside the melting tank is a potential source of danger Avoid at all times to put hands clothing or any other object inside the melting tank while the rotating arm is moving How to use The staff operating the machine must be trained and have obtained the basic kn...

Page 13: ...can be modified To do so change the SHP value Working with the dosing function Press button L to activate the dosing system On display A you will see the first option of the 15 available installed weights originally the first value is installed on 50 grams By pressing the H buttons you can stroll through the 15 available values of the memory of your tempering machine In case you want to modify any...

Page 14: ...14 Dosing head Vibrating table spare parts 54 Dosing head 55 Sieve 56 Dosing plate 3x8 57 Dosing plate 3x7 58 Heating sticks 59 Screws 60 Scraper 4 Sliders 54 55 58 60 4 56 57 59 ...

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