Chilli Penguin Chubby 5 Eco Installation And Operating Manual Download Page 52

Trouble shooting

If paint peels/looks like shattered glass/comes off in thin strips, too much paint was 
applied. If the surface is gritty the spray was applied too far fom the surface. The 
remedy is to remove as much paint as possible, prepare the surface and repaint.

•  You can apply the second coat after 15 minutes. The paint will be touch dry in 

about 20 minutes. We recommend leaving it 4 hours before lighting the first 
fire 

•  If you are touching up a stove be aware that there are minute variations from 

batch to batch of paint so you may need to paint a whole surface to avoid 
these variations showing. eg if you are covering a mark on the top you may 
want to apply a coat to the whole top plate. YOU WILL BE COMPARING 
CURED PAINT WITH UNCURED PAINT SO THE DIFFERENCE WILL BE MORE 
APPARENT UNTIL THE NEW PAINT HAS CURED

Warning

Don’t touch the surface with anything during the curing process. There is likely 
to be a strong smell when the paint is curing, ventilate the room well, open 
windows/doors as necessary. Take extra care if anyone else in the household has 
breathing difficulties. There will be a very slight colour change as the paint cures, 
the hottest areas will cure the soonest. This is completely normal. (It can be more 
obvious in the lighter colours)

3. To set or “cure” your paint

•  Wait 4 hours after paint is applied (this does not apply if unpacking a 

new stove, this time is allowed in the workshop). Then we recommend the 
Goldilocks and the 3 bears method; small fire, medium fire, big fire 

•  Light a small kindling fire, keep burning for 10-15 minutes

•  Add fuel gradually to build a medium fire. Building a hot fire immediately will 

“shock” the paint and cause it to release from the surface. Keep it burning 
like this for about 60 minutes (bringing the stove surface temperature to 
450°F/230°C)

•  For the final stage of curing, add fuel to make a very hot fire. Keep it at this 

level for about 60 minutes (achieving temperatures above 600°F/315°C)

Page 49 of 60

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Summary of Contents for Chubby 5 Eco

Page 1: ...www chillipenguin co uk CSP 9768 08 2019 ECO Installation and Operating Manual The Eco Series Short Penguin Hungry Penguin Fat Penguin High and Mighty Chubby 5 Woody Cat Woody Multi fuel...

Page 2: ...resistant gloves A tool for operating the stove and removing the ash pan This instruction manual An ash pan A stove collar A fuel retainer bar An aerosol of spray paint coloured stoves only A warm fuz...

Page 3: ...ine Checks and Cleaning Painting your Stove or Stove Pipe Keeping your Stove Glass Clear Door Seal Door Glass Replacement To Remove the Throat Plate Brick Multi Fuel Version To Remove the Throat Plate...

Page 4: ...is manual so you can get the best possible performance out your stove We love to hear how the penguins get on in their new homes if you have any comments or questions please get in touch or share a pi...

Page 5: ...nd combustion air passageways The advantage of this version is that it offers the option of using either dry wood or smokeless fuel Cat Wood only A catalytic converters Cat is a honeycomb structure th...

Page 6: ...entilate room maintain this SMALL FIRE for 15 minutes this warms up the stove components gently to prevent the paint from being shocked mediumfire add a few split logs maintain medium fire for one hou...

Page 7: ...nd you can operate your stove normally according to the instructions provided in this manual If any problems arise with the painted surface of the stove this is a result of incorrect curing or misuse...

Page 8: ...f warm and efficient heating We know this because we design and make them ourselves here in Wales We are convinced that stoves make the autumn fabulous and the winter sublime We hope that your stove w...

Page 9: ...Page 06 10 Theplans technicaldetails Section 2...

Page 10: ...ails The Plans The Short Penguin Eco Pengwin Bach Eco Page 07 of 60 www chillipenguin co uk 355mm 408mm 105mm 126mm 355mm 534mm 87 5mm Rear flue extra parts required RHA RVA 537mm 380mm 126mm 710mm To...

Page 11: ...3240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 8kW 80 6 0 09 36mg m3 108mg m3 118mg m3 4 7g s 219 C Yes Yes 270mm x 100mm 2 5kg 126mm Min 125mm Stand...

Page 12: ...www chillipenguin co uk Page 09 of 60 2 b The Plans Tech Details The Plans The Hungry Penguin Eco Pengwin Llwglyd Eco 571mm 365mm 127mm 683mm 380mm 127mm...

Page 13: ...d to EN13240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 7kW 81 2 0 10 33mg m3 135mg m3 96mg m3 4 8g s 224 C Yes Yes 270mm x 100mm 2 5kg 127mm Min 125m...

Page 14: ...Page 11 of 60 2 c The Plans Tech Details The Plans The Fat Penguin Eco Pengwin Tew Eco www chillipenguin co uk 571mm 365mm 127mm 683mm 460mm 127mm...

Page 15: ...to EN13240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 7kW 81 2 0 10 33mg m3 135mg m3 96mg m3 4 8g s 224 C Yes Yes 270mm x 100mm 2 5kg 127mm Min 125mm...

Page 16: ...Page 13 of 60 2 d The Plans Tech Details The Plans The High and Mighty Eco Pengwin Bonheddig Eco www chillipenguin co uk 796mm 127mm 365mm 908mm 460mm 127mm...

Page 17: ...to EN13240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 7kW 81 2 0 10 33mg m3 135mg m3 96mg m3 4 8g s 224 C Yes Yes 270mm x 100mm 2 5kg 127mm Min 125mm...

Page 18: ...e The Plans Tech Details The Plans The Chubby 5 Eco Pengwin Llond Eu Crwyn 5 Eco 689mm 460mm 127mm Top flue standard 355mm 88mm 110mm 355mm 408mm 105mm Rear flue extra parts required RHA RVA www chil...

Page 19: ...Tested to EN13240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 8kW 80 6 0 09 36mg m3 108mg m3 118mg m3 4 7g s 219 C Yes Yes 270mm x 100mm 2 5kg 127mm Mi...

Page 20: ...Page 17 of 60 Woody Eco Cat 2 f The Plans Tech Details The Plans www chillipenguin co uk Woody Eco Cat 120mm 293mm 470mm 88mm 584mm 565mm 127mm RVA 780mm 490mm RHA 127mm 293mm...

Page 21: ...Flue Size Required Ideal 6 Min 5 Top Exit Standard Rear Exit Rear Horizontal RHA Vertical Adaptor RVA Required Hearth Type No Base Heat Shield Plinth Constructional Hearth With Base Heat Shield Plinth...

Page 22: ...Page 19 of 60 Woody Eco Multi fuel 2 g The Plans Tech Details The Plans www chillipenguin co uk Woody Eco Aml Danwydd 120mm 293mm 470mm 88mm 584mm 565mm 127mm RVA 780mm 490mm RHA 127mm 293mm...

Page 23: ...ght Tested to EN13240 2001 2004 BS 3841 2 1994 For distances to combustibles non combustibles see section 3 WOOD 4 8kW 83 0 09 20mg m3 106mg m3 89mg m3 3 9g s 231 C Yes Yes 400mm x 100mm 2 5kg 127mm M...

Page 24: ...Installationinstructions www chillipenguin co uk Page 21 32 Section 3...

Page 25: ...is stove take care to avoid the possibility of personal injury 3 b Health and Safety Precautions 3 Installation Instructions All local and national regulations must be observed when installing the app...

Page 26: ...rther information on the requirements of the Clean Air Act can be found here www gov uk smoke control area rules Your local authority is responsible for implementing the Clean Air Act 1993 including d...

Page 27: ...l superimposed 125mm All models on plinth Superimposed 12mm minimum All models with base heat shield Superimposed 12mm minimum In front of the stove 225mm minimum Both sides of the stove 150mm minimum...

Page 28: ...Short Penguin with insulated pipe 200mm 500mm 450mm Hungry Penguin 250mm 550mm 450mm High and Mighty with insulated pipe 250mm 250mm 450mm Fat Penguin 250mm 250mm 450mm Fat Penguin with insulated pipe...

Page 29: ...installation It needs to slide in from the rear The edge with the cut out should slide in first resting at the front of the stove The folded legs of the heat shield will sit on the tabs for the level...

Page 30: ...allations on a flat wall as well see diagram on facing page Distances to combustibles diagonal corner installation 5kW If the stove is installed at an angle of 45 degrees to the wall then the distance...

Page 31: ...3 2 4 C C D E E E E F F A A B B 1 2 3 2 2 3 2 4 C C D E E E E F F A A B B 1 2 3 4 Combustible wooden stud wall Fixing Sheet metal shield Stove Number Key A B C D E F Air gap behind shield min 25mm Di...

Page 32: ...will depend on the air leakage air permeability of your property Your HETAS installer should be able to guide you on your particular property Permanent ventilation must be fitted in accordance with t...

Page 33: ...tove diagram 2 There is a very limited distance that you can rear flue horizontally RHA for safety reasons regulated by building regulations Your installer will be able to advise To fit Remove both re...

Page 34: ...Commissions Procedure HETAS TN 0020 Page 31 of 60 www chillipenguin co uk 270mm Direct Air Inlet dia 62mm Horizontal or Vertical option Flexipipe ext dia 72mm A 750mm Spigot can be turned 90 to face...

Page 35: ...ey be swept a second time within a month of regular use after installation Page 32 of 60 Chimchiminey chimchiminey chimchimcher ee Asweepisasluckyasluckycanbe Sweeping The chimney must be swept and ex...

Page 36: ...Instructionsforuse Page 33 45 www chillipenguin co uk Section 4...

Page 37: ...flow of air over the top of the fire and the door glass Boost disc brushed stainless steel disc with penguin logo on it In the balanced open position this will allow the maximum air flow in to the fi...

Page 38: ...re box Side brick vermiculite brick at each side of the stove Rear fire bricks 4 vermiculite bricks at the rear Ash pan rectangular metal drawer used for the collection of ash Glass retaining screws a...

Page 39: ...rick vermiculite brick at each side of the stove Rear fire bricks 4 vermiculite bricks at the rear Ash pan rectangular metal drawer used for the collection of ash Glass retaining screws and channels s...

Page 40: ...ured stoves will come with an aerosol of the matching colour FUMES While the stove paint is curing it will give off fumes Please ensure that you ventilate the room opening doors and windows as necessa...

Page 41: ...We recommend the goldilocks and the three bears method small fire medium fire hot fire readthismanualandallwarningscarefully The A B C of lighting your 1st stove fire are A air control B burn dry woo...

Page 42: ...necessary for burning off the volatile gases Tips for identifying dry wood 1 Visible cracks at the end of the log 2 Bang two logs together they will sound hollow 3 Wood moisture content measuring dev...

Page 43: ...nt A fuel with a high petroleum or sulphur content can damage both the stove glass and flue liner Your local approved coal merchant will be able to source a suitable product for you The Solid Fuel Ass...

Page 44: ...tion and swing the boost disc up the RH knob will protrude approx 10mm further than the LH knob in the fully open position Once established Close the boost disc You can now close the LH primary knob f...

Page 45: ...he fire bed to light a new load of fuel excessive smoke emission can occur Refuelling must be carried out onto a sufficient quantity of glowing embers so that the new fuel load will ignite in a reason...

Page 46: ...or and pull both controls out fully Also open the air boost disc the RH knob will always protrude approx 10mm more than the LH knob in the fully open position ONCE ESTABLISHED Close the boost disc Whe...

Page 47: ...sary to de ash daily this allows combustion air to flow up through the fuel Solid fuel burns better with air from underneath Fuel overloading The maximum amount of fuel specified in this manual should...

Page 48: ...re You can also purchase a stove pipe thermometer Be aware that a stove pipe thermometer will not give you the oven box temperature but the flue temp However what it will do is indicate how steady the...

Page 49: ...Maintenance Page 46 56 Section 5...

Page 50: ...be able to supply replacement rope seal and glue alternatively they can be ordered through our online spares shop All our door seals have a diameter of 14mm for fire doors and 10mm for oven doors ANNU...

Page 51: ...il A new stove flue should arrive rust free this will only be relevant if you are renovating an old stove Remove oil grease contaminants New flue can arrive with a chemical on the surface used during...

Page 52: ...ss There is likely to be a strong smell when the paint is curing ventilate the room well open windows doors as necessary Take extra care if anyone else in the household has breathing difficulties Ther...

Page 53: ...of fires This is easily dealt with When the stove is cool either use an off the shelf stove glass cleaner or dip a damp cloth piece of kitchen roll in wood ash and rub the area Any persistant areas c...

Page 54: ...To Remove the Throat Plate Multi Fuel Version Diagram illustrating the location of the throat plate STEP 4 Brick can now be slid out of throat plate and replaced Metal Throat Plate Throat Plate Brick...

Page 55: ...inside the stove and withdraw it through the cut outs in the middle of the aperture STEP 4 To fit new bricks it is the reversal of step 2 Make sure the brick is sitting flat and central Throat plate b...

Page 56: ...Do not use over sized logs Do not over fill the fire chamber Place logs in rather than throwing or dropping If using a poker or tool inside the fire box try not to disturb the bricks Do not use water...

Page 57: ...talytic converters 5 i To Remove the Catalytic Converters Diagram illustrating the location of the catalytic converters STEP 3 Pull out the catalytic converters from the cassette STEP 4 Carefully drop...

Page 58: ...he fire chamber with your other hand to receive the grate support the grate on the stove while you find a comfortable 2 handed hold STEP 3 Tilt the grate onto an angle which will allow it to exit the...

Page 59: ...fire established Leave air controls open longer Some discolouration of the glass is normal after several fires in the cooler areas of the glass door near the fuel retainer and the corners This will b...

Page 60: ...A A A A A Ltd Chilli Penguin Stoves Chubby 5 Eco Short Penguin Eco 4 8 A A B C D E F G 2015 1186 kW ENERGIA ENERGIJA ENERGY ENERGIE A A A A A A Ltd Chilli Penguin Stoves H M ECO Hungry Eco Fat Eco 4...

Page 61: ...A ENERGIJA ENERGY ENERGIE A A A A A A Chilli Penguin Stoves Woody E Cat wood only 5 A A B C D E F G 2019 1186 kW ENERGIA ENERGIJA ENERGY ENERGIE A A A A A A Chilli Penguin Stoves Woody E Mul fuel 4 8...

Page 62: ...hipping costs will be discretionary It is important to use only replacement parts recommended by CPS Should any components arrive in a damaged state upon delivery they will be replaced provided a writ...

Page 63: ...sphere via the chimney terminal 04 Have operating instructions tool and gloves been left with the customer 05 Has the customer been advised about the correct use of the stove 06 Has the customer been...

Page 64: ...l 01758 721 247 stoves chillipenguin co uk Local Stockists www chillipenguin contact Chilli Penguin Workshop 11 Glan y Don Industrial Estate Pwllheli Gwynedd LL53 5YT Follow Us VEGETABLE BASED PRINTIN...

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