CHIKO AIRTEC CMP-2500AT3-A Page 56 Instruction Manual Download

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Chapter 5

Maintenance and Checkup

Chapter 5

Maintenance and Checkup

CAUTION

・

Be sure to shut off the power line (turn off the main breaker, etc.)

during maintenance and inspection.

・

Work should be done by two or more people, and protective equipment

must be worn.

・

If a worn or damaged filter is used as is, the internal electrical components

may be damaged. Be sure to perform maintenance and inspection to
prevent breakdowns and accidents.

・

Replace the filter in a place where there is sufficient space.

When installing the filter, be sure to install it on the correct side.

IMPORTANT

・

Please work outside the clean room with a protective sheet.

・

Depending on the dust collected, dust may be scattered during

replacement. Wear protective goggles and a protective mask when working.

Summary of Contents for CMP-2500AT3-A

Page 1: ...f Instruction Manual hereinafter referred to as this manual and operate it after often reading this manual Please keep this manual carefully to be able to use it at any time CHIKO AIRTEC CO LTD Dust C...

Page 2: ...tively The CMP Series is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this CMP Series machine correctly so t...

Page 3: ......

Page 4: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...

Page 5: ...2500 AT3 A V1 7 2 3 AT3 8 2 4 9 2 4 1 9 2 4 2 9 2 4 3 10 3 11 3 1 11 3 1 1 11 3 1 2 12 3 2 13 3 3 14 4 15 4 1 15 4 2 15 4 3 16 4 4 16 4 5 17 4 5 1 17 4 5 2 17 4 5 3 18 4 6 18 5 19 5 1 20 5 1 1 20 5 1...

Page 6: ...2 6 1 2 28 6 1 3 29 6 2 29 6 2 1 RS485 29 6 2 2 29 7 30 7 1 30 7 2 30 7 3 31 7 3 1 CMP 2500AT3 A 31...

Page 7: ...1 CMN209 006 3 1 1 1 1 2 10 60 80 1 3 0 40 80 100 1 000...

Page 8: ...1 4 1 4 2 OFF NV63 SVF 3P 30A 1 5...

Page 9: ...age 200 230V Three phase Frequency 50 60Hz Current MASS 135kg SERIAL NUMBER 20XX XX XXXX CHIKO AIRTEC CO LTD MADE IN JAPAN 2 27 24 Hakushima Minoh City Osaka japan 562 0012 CHIKO Electric plaque Model...

Page 10: ...2 6 2 2 1 4 HEPA V1 1 1 1 1 AWG14 2 08...

Page 11: ...2 CMN209 006 7 2 2 2 2 1 CMP 2500 AT3 A V1 AT3 BOX HEPA V1...

Page 12: ...2 8 2 3 AT3 EL OLED No 1 7 2 4 9 4 15 1 1 1 1 OFF 3 3 14 ON ENTER 3 3 3 14 4 15 MODE SELECT 4 15...

Page 13: ...2 CMN209 006 9 2 4 2 4 1 2 4 2 ON OFF 15 14 ENTER 3 ON 14 OFF 3 16 Ver ID Battery Date Time RS485 17...

Page 14: ...2 10 2 4 3 OP kPa SP kPa DP kPa EP kPa Blower Motor rpm Runtime h 17 Total h...

Page 15: ...3 CMN209 006 11 3 3 1 3 1 1 0 40 80 RH...

Page 16: ...3 12 3 1 2 200 230V 1 BOX 2 3...

Page 17: ...3 CMN209 006 13 1 2 8 3 2 1 RS485 ID 2 AT3 ON 3 4 1 7 3 ON OFF 3 30 ON OFF Ver ID...

Page 18: ...3 14 3 3 WARN4 1 2 3 ENTER 3 Initial DP Get Y 4 ENTER MODE SELECT 5 1 7 Initial DP Check 6 Initial DP Entry WARN6 OFF 3 1 OFF 3 Initial DP Clr Y 2 ENTER MODE SELECT 3 Initial DP Clr...

Page 19: ...4 1 MODE SELECT 4 2 1 25 1 9600bps 19200bps 38400bps 57600bps 115200bps 9600bps 8bit 8bit 8bit 9bit 8bit 1 2 1 1 2 Com Setting 3 ENTER 4 Com Setting Volume Down ST Other Setting Error Data 15 16 17 1...

Page 20: ...ENTER 6 7 ENTER 8 MODE SELECT 4 3 WARN4 1 2 Volume Down ST 3 ENTER 50 3 Down to 50 4 30 70 5 ENTER 6 MODE SELECT 4 4 AUTO 1 2 Pulse Setting 3 ENTER 15 4 ENTER 5 6 ENTER 7 MODE SELECT AUTO 1 2 Pulse S...

Page 21: ...ENTER 8 MODE SELECT AUTO WARN4 4 5 4 5 1 17 4 5 2 17 4 5 2 18 4 5 1 1 2 Other Setting 3 ENTER Time Adjust 4 ENTER 5 6 ENTER 7 8 9 ENTER 10 MODE SELECT 4 5 2 Runtime 1 2 Other Setting 3 ENTER Time Adj...

Page 22: ...4 18 4 5 3 AUTO 1 2 Other Setting 3 ENTER Time Adjust 4 Setting Reset 5 ENTER 1 YES ENTER 6 1 START 7 ENTER 4 6 4 OFF 1 2 3 ENTER No 4 4 5 MODE SELECT...

Page 23: ...5 CMN209 006 19 5 OFF 2...

Page 24: ...5 20 5 1 WARN2 1 5 1 1 1 1 2 2 3 4 5 2...

Page 25: ...5 CMN209 006 21 5 1 2 1 1 1 2 2 2 3 4 1 5 6 2...

Page 26: ...5 22 5 1 3 V1 1 4 2 3 4 5 2 1 1 1 1...

Page 27: ...5 CMN209 006 23 5 3 No 5 3 2 24 5 4 25 5 3 1 1 No No 2 MODE SELECT No 3 No 4 No 5 5 3 2 24 6 MODE SELECT 7 ENTER MODE SELECT ON WARN6 ERR04 2 ERR04 No 1 WARN4 2 ERR04 ERROR CLEAR Y...

Page 28: ...5 24 5 3 2 No ERR03 5 4 25 ERR04 5 4 25 ERR06 5 4 25 ERR07 F RAM F RAM ERR08 BCC WARN1 5 4 25 WARN2 5 4 25 WARN3 5 4 25 WARN4 5 4 25 WARN5 5 4 25 WARN6 14...

Page 29: ...5 CMN209 006 25 5 4 EL 1 2 3 4 1 4 30 1 1 5 1 20 5 1 20 5 1 20 5 1 20...

Page 30: ...6 26 6 6 1 6 1 1 ON AT 33 0 1 F DC 50V 100mA GND DC 1 5V 33 0 1 F LOAD LOAD DC 0 5V GND LOAD LOAD LOAD...

Page 31: ...6 CMN209 006 27 1 5V 0 2V B C ON HIGH LOW OFF LOW HI Z LOW DC 1 2...

Page 32: ...6 28 6 1 2 1 1 2 0 5V GND 1 5V 4 7k 3 NPN 3 ON NPN 3 NPN WARN2 WARN4 WARN5 ERR 1 2 0 5V 5 0V DCV 1 0 6 1 1 2 1 2 1 7 3 1 8 2 3 4 2 4 2 9 5 3 0 3 5 6 3 6 4 1 7 4 2 5 0 4 3 50V 100mA 1 2...

Page 33: ...6 CMN209 006 29 6 1 3 ON OFF ON OFF 6 1 2 28 ON OFF 6 1 2 ON OFF 6 2 RS 485 RS EN ON OFF 6 2 1 RS485 4 2 4 2 15 6 2 2...

Page 34: ...7 30 7 7 1 1 CMP 2500AT3 A V1 2800W 200V 230V 16A 50 60Hz 30 min 5 50kPa 65 69dB 135 0kg 1 1m A dB 7 2 1 CMP 2500AT3 A V1 6 12 CS 170 500 63P R 6 12 CHF 3517 30 HEPA V1 6 12 HEP 5040 80 1...

Page 35: ...7 CMN209 006 31 7 3 7 3 1 CMP 2500AT3 A...

Page 36: ...32 12 7 2 7 2 30...

Page 37: ...47 4 1 Screen Transitions in MODE SELECT Mode 47 4 2 Communication Format Setting Mode When Equipped with Communication Function 47 4 3 Air Volume Down Alert Timing Setting Mode 48 4 4 Pulse control...

Page 38: ...34 Chapter 7 Appendix 63 7 1 Specifications 63 7 2 Consumables List 63 7 3 Electrical Diagram 64 7 3 1 CMP 2500AT3 A 64...

Page 39: ...explosive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a wide suction p...

Page 40: ...o suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degree II Use a power sup...

Page 41: ...ector CMP 2500AT3 A V1 Voltage 200 230V Three phase Frequency 50 60Hz Current MASS 135kg SERIAL NUMBER 20XX XX XXXX CHIKO AIRTEC CO LTD MADE IN JAPAN 2 27 24 Hakushima Minoh City Osaka japan 562 0012...

Page 42: ...HEPA filter Cleans exhaust V1 specification only 1 Inverter cooling intake exhaust filter Protects electric parts from dust 1 Blower cooling filter Clean the cooling intake air to the blower 1 Instru...

Page 43: ...t Communication board sold separately installed here Filter regulator installation point Filter regulator included installed here Suction port Connects a suction duct Primary filter chamber Houses the...

Page 44: ...ng of the Left or Right arrow button changes the suction power to the next lower or higher level During MODE SELECT mode each pressing of the Left or Right arrow button moves the cursor left or right...

Page 45: ...g operation ON button OFF button MODE SELECT Mode Page 47 MODE SELECT button Registering Initial Pressures Page 45 ENTER button Held down for 3 sec Main power switch ON Registering Initial Pressures P...

Page 46: ...sure Differential pressure Exhaust pressure Blower Temperature around blower Motor rpm Motor rotational frequency Indicates the rotational frequency of the currently running motor Runtime h Accumulate...

Page 47: ...ty 80 RH or lower without dew condensation Ambient conditions Indoors not exposed to direct sunlight free of corrosive flammable gases oil mist and dust RInstalling the filter regulator Install the fi...

Page 48: ...e voltage reduction At reduced voltage the device may fail to operate normally resulting in failure The device is powered by three phase supply Acceptable service voltage range is 220 to 230 V 1 Remov...

Page 49: ...l IMPORTANT Switch ON OFF after an interval of 3 or more minutes Repeatedly switching ON OFF within 3 minutes especially within 30seconds may Cause a malfunction 3 3 Registering Initial Pressures Air...

Page 50: ...ers are replaced except for the exhaust filter after registration of initial pressures If initial pressures are not registered an initial pressure unregistered warning WARN6 appears The registered ini...

Page 51: ...itch is turned off and back on Item Setting Default Communication station number 1 to 25 1 Baud rate 9600bps 19200bps 38400bps 57600bps 115200bps 9600bps Bit length and parity Bit length 8 bits with n...

Page 52: ...setting mode Volume Down ST 3 Press the ENTER button The current setting appears The default is 50 displayed as 3 Down to 50 4 Press the Up Down arrow buttons to select a timing between 30 to 70 A lo...

Page 53: ...interval time is shown and current settings are displayed 4 When or is pressed the AUTO setting confirmation screen is displayed and the current settings are shown The standard factory setting is NO...

Page 54: ...return to normal mode 4 5 2 Accumulated Run Time Reset Mode This mode resets the accumulated run time Runtime 1 Move to the MODE SELECT mode 2 Press the Up Down arrow buttons to move to the other sett...

Page 55: ...ors The error history is cleared by turning off the power switch 1 Move to the MODE SELECT mode 2 Press the Up Down arrow buttons to move to the error history mode 3 Press the ENTER button The display...

Page 56: ...ter is used as is the internal electrical components may be damaged Be sure to perform maintenance and inspection to prevent breakdowns and accidents Replace the filter in a place where there is suffi...

Page 57: ...r use dispose of the dust in the dust tray 1 Remove the packing locks two places on both sides of the dust tray 2 Open the front door and pull the handle Remove the dust box When removing the dust box...

Page 58: ...e handle forward and remove the primary filter with its mounting plate Memo When installing the primary filter insert the primary filter mounting plate firmly all the way to the back It can only be lo...

Page 59: ...ut the exhaust filter 3 Attach a new exhaust filter 4 Reattach the exhaust port lid 5 2 Daily Checkup Check item Frequency Check that Each door Before operation Filter case is completely closed Suctio...

Page 60: ...Error No 2 Press the MODE SELECT button to move to the error history mode If there are two or more error warning occurrences the number of occurrences precedes the error number 3 If there are two or...

Page 61: ...operational Contact CHIKO AIRTEC WARN1 Internal temperature high Temperature around the blower is close to the error threshold Flashing Remains operational Follow the remedies for in 5 4 Troubleshoot...

Page 62: ...he motor may be active Turn off the main power and after 30 minutes resume the operation Primary filter not in place Install the primary filter correctly Latches are unfastened Fastens the latches Low...

Page 63: ...ns and In case of adding an inductor e g relay install a noise limiter approx 33 0 1 F diode or the like Operation input signal Remote operation change signal Operating pressure signal Filter clogging...

Page 64: ...2 of maximum rating Pin Pin Connection examples Pins and input Pin analog output Pins and open collector output Pin input State Point B C ON HIGH LOW OFF LOW HI Z Output voltage 1 to 5 V 0 2 V Device...

Page 65: ...Open collector output NPN Green Operation output signal 3 Outputs an operation signal ON lamp Open collector output NPN Green white Abnormality signal detection 3 Anomalous signal Detection Open colle...

Page 66: ...evice side during transition to remote operation The current suction power level is stored in memory This means that the previously effective level is stored even if main power is turned off 6 2 Commu...

Page 67: ...alue is measured with a hose connected to the suction port at a distance of 1m from the device on the A scale 7 2 Consumables List Part name Replacement Intervals 1 CMP 2500AT3 A V1 Primary filter 6 t...

Page 68: ...Chapter 7 Appendix 64 7 3 Electrical Diagram 7 3 1 CMP 2500AT3 A Internal terminal...

Page 69: ...RTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by CHIKO AIRTEC Fail...

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